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Yizumi: Introduce lean manufacturing and move the injection molding machine to the assembly line

 Last Update: 2022-01-17
 Source: Internet
 Author: User

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[ Star Enterprise of Chemical Machinery Equipment Network ] In the injection molding machine industry, the quality of the injection molding machine is not only determined by the materials and configuration, but more importantly, whether the company's overall control and control are in place during the development and mass manufacturing process.

Chemical Machinery Equipment Network Star Enterprise Chemical Machinery Equipment Injection Molding Machine

In order to achieve better and faster delivery of injection molding machines, Yizumi introduced a lean manufacturing model in 2018, reformed the logistics system, built an assembly line, and refined the management of the entire process from parts return to the factory to product delivery.
At present, Yizumi injection molding machines under 320 tons have achieved assembly line production.
The final assembly line can take an injection molding machine off the line in an average of 20 minutes.
While the production cycle is greatly shortened, the product failure rate has also been significantly improved.

Better quality, faster delivery, lower cost

Injection molding machine production and assembly is a systematic process, with many parts, complex procedures, large floor space, high quality requirements, and high dependence on the skill level of employees.
When faced with large-scale orders, the operation and management of the enterprise is the best challenge.

Yizumi introduces the "continuous flow" of lean manufacturing into the assembly process, and establishes a clamping assembly line, an electrical box assembly line, an injection assembly line, and a final assembly assembly line to make the entire product production and assembly flow, which greatly shortens the delivery time and effectively improves Improve the product quality and output per unit area.

　　Relying on assembly line production, in 2020, with little changes in hardware resources and personnel, the production capacity of Yizumi injection molding machines below 320T will increase by about 60% year-on-year.
The change in assembly line production mode will play a role in improving Yizumi's overall operating efficiency.
Played a huge role.

　　More importantly, in terms of quality management, Yizumi continues to pursue the continuous improvement of product qualification rate.
In the past few years, Yizumi has strictly controlled the qualification rate of parts and components, so as to achieve a continuous decline in the failure rate of final products.

　　Standardized work, high-level staff skills

　　●Assembly line production has more detailed and clear process decomposition, and the skills of each assembly station gradually move towards standardization;

　　●Yizumi promotes employee level training and assessment, adheres to equal emphasis on theory and practice, grades and certifies employee skills, and employees' operating skills and assembly quality have been significantly improved;

　　Manage traces, traceable throughout

　　●An injection molding machine has thousands of parts.
Any problem in any one person or link will eventually be reflected on the machine.
In assembly line production, each process of all parts has a process record form to manage and leave traces to prevent errors and problem tracing;

　　●Establish an on-site problem management system, and specify the responsible person to deal with the problem after the problem occurs.
If it is not completed or passed, it will always be "marked red on top", and the next process cannot be carried out, forcing the responsible person to strictly implement it.

　　Visualization, "visible" site management

　　Through visual kanban management such as final assembly line material supporting management kanban, production scheduling kanban, production beat, etc.
, the production progress, efficiency, quality and other data are clear at a glance, ensuring real-time tracking and precise control of progress and quality;

　　Assembly line, build an injection molding machine in 20 minutes

　　●Establish assembly line production of injection molding machines below 320T, suitable for mixed line production of injection molding machines of 60T-320T;

　　●The average production cycle is 20 minutes, and the production cycle is greatly shortened;

　　●Realization of fixed personnel and fixed positions, fixed-point placement of materials, moving objects, and fundamental changes in the on-site operation status;

　　Original title: Yizumi: Introduce lean manufacturing, move the injection molding machine to the assembly line

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