Xiangchi Holdings Summary of typical experiences and practices in deep processing of agricultural products

First, the basic situation of the enterprise

The company was founded in 1989, restructured in 2011 to establish Xiangchi Holdings Co.
, Ltd.
, with 3,000 employees, covering an area of 950,000 square meters, with total assets of 15 billion yuan, is one of the formulators of national standards such as "China Good Grain and Oil", China's soybean intensive processing circular economy standards, and China's fructose syrup, ranking 295th among China's top 500 manufacturing enterprises, 349th among China's top 500 private enterprises, and 17th among China's top 500 leading enterprises in agricultural industrialization.
It ranked 41st among the top 100 private enterprises in Shandong and 2nd among
the top 10 modern agricultural industries in Shandong.
The annual processing of non-GMO soybeans is 300,000 tons, the single-line production capacity of non-converted soybeans is the largest in the country, and the comprehensive production capacity of soybean protein products is 120,000 tons, and it has been awarded many honorary titles such as high-tech enterprises and technological innovation demonstration enterprises in Shandong Province
.

The company has formed a modern large-scale soybean and corn intensive processing enterprise integrating scientific research, production and sales, and the company has a whole industrial chain mode
from soybean selection, cultivation, storage, transportation, processing and other links.
First, the use of international cutting-edge technology, core key equipment extraction and separation, high-pressure spray drying, heating and energy saving, intelligent automatic packaging, etc.
from Germany, Italy, Japan, the United States and other well-known brand equipment suppliers in the industry, the overall process and equipment in the international leading level
.
The second is to establish a fully traceable industrial development model and a green, intensive and efficient circular economy development model pursued by scientific nutrition, realizing the greening, branding and traceability
of agricultural products.
The annual processing of soybeans is 3 million tons, corn 600,000 tons, annual output of soybean meal 2 million tons, all kinds of oils and fats 550,000 tons, all kinds of protein 140,000 tons, corn fructose syrup 450,000 tons, industrial scale and product quality level in the first in China, products exported to more than 100 countries and regions around the world, is a domestic and foreign meat products, flour products, dairy products, beverages, health products, leisure food and children's food and other industries of high-quality raw material suppliers
.

Second, the innovation and demonstration of processing and utilization models

1.
Expand the sources of raw materials for agricultural products

The company uses non-GMO soybeans as the main raw materials to produce soybean protein isolate, tissue protein, wire drawing protein, non-GMO soybean oil series products; Fructose syrup series products use domestic corn as the main raw material
.
Among them: non-GMO soybeans mainly promote Heihe 43 varieties, which are suitable for the fourth cumulative temperate climate conditions of Heilongjiang Province, with the advantages of strong resistance and stable yield, and the average protein content and fat content of quality analysis are 41.
84%, and the fat content is 18.
98%, which is conducive to ensuring the stable supply
of non-GMO soybean raw materials required for the company's production and operation.
Domestic maize is mainly recommended Denghai 605 variety, which is highly resistant to stem rot and medium to corn borer, with a grain volume weight of 766 g/l, crude protein content of 9.
35%, crude fat content of 3.
76%, crude starch content of 73.
40%, and lysine content of 0.
31%.

Suitable for Shandong climatic conditions, high starch content, to meet starch processing applications, is also currently the most widely used varieties
in the industry.

In Heilongjiang Province, Bei'an, Nenjiang, Hailun and other black lands using the "company + cooperative" cooperation model to build 400,000 mu of non-GMO soybean planting base, from breeding, planting, harvesting, storage, transportation, processing control of the whole process, in 2019 with Heilongjiang Liangtai Agriculture in the Primorsky Krai of Russia jointly built 150,000 mu of non-GMO soybean planting base, making the company's non-GMO soybean planting base reach 650,000 mu, which can better meet the company's production needs
.

2.
Cultivate independent intellectual property rights and innovative process technology

At present, the company has more than 200 national patents, the company has nearly 200 patents, a dietary fiber online sterilization device and method, a soybean protein production and separation device, a soybean protein isolate production system, a soybean protein isolate wet bean dregs as raw material to produce soybean fiber powder device, a protein isolate process sterilization device and other inventions, utility model patents have been authorized; In the past two years, a number of invention patents such as a preparation method for low viscosity enzymatic protein hydrolysis, a cleaning processing method for soybean protein, and a device for producing soybean fiber powder from soybean protein isolate wet okara have entered the stage of substantive examination
.

The company has industry leading position and R & D innovation capabilities, has nearly 6,000 square meters of technology innovation center, has "national soybean processing industry technology innovation center", "provincial engineering laboratory", "provincial one enterprise one technology center" and other important research platforms
.
It has invested more than 1000000 yuan to purchase more than 1,000 sets of advanced R&D and testing equipment at home and abroad, which can complete small production line simulation experiments of innovative technology and new product development in the laboratory, as well as product quality improvement experiments and testing
.

"Key Technologies for Intensive Processing of Bulk Grains and Oils" was approved as a major R&D plan
of Shandong Province in 2019.
In the field of soybean deep processing, it has the corresponding scientific research and development team and infrastructure conditions, has strong scientific and technological development strength, has an annual output of 8,000 tons / year of pilot scale of domestic soybean protein refinement, breaks the monopoly of foreign countries in key core technologies, improves China's independent research and development capabilities in this field, promotes the technological progress of the industry, and meets the needs of
China's development of soy protein refined products.

In 2021, it jointly carried out product R&D and upgrading with By-Health, successfully developed YX8003 products, realized the comprehensive replacement and upgrading of cooperative products, and jointly declared core technology invention patents between the two parties; At the same time, the company focuses on the development trend of high-end nutrition and health, and successfully develops application technology solutions such as protein drinks, beverage thick pulp, meal sugar, nutritional meal replacement products, plant-based products, etc.
, which will create new profits
in market transformation.

The company's Yuxin Biotechnology, Lubang, Jianyuan and other enterprises have been selected as high-tech enterprises, and have carried out school-enterprise technical cooperation with many famous universities in China, established joint laboratories, and are now cooperating with South China University of Technology, Shaanxi Normal University, Qilu University of Technology and other universities to promote the transformation of university technology industry to industry, mobilize the enthusiasm of university experts for cooperation, and many of them have been selected as Taishan industry leading talents
.

3.
The interests of agricultural production entities are linked

In order to ensure the stability of product quality, the company will stabilize the supply of raw materials and control the quality and safety of raw materials as an important task
.
The whole industrial chain from field to table created by Xiangchi has formed a new industrial model of integrated development of "planting, harvesting, storage and marketing", promoted the adjustment of grain planting structure, expanded new ideas for the application of domestic soybeans and corn, improved the quality of non-GMO soybeans and corn products, built a green manufacturing system for soybean processing, promoted the upgrading of the grain processing industry, promoted supply-side structural reform from the perspective of the industrial chain, and promoted farmers' income and enterprise efficiency; The construction of the whole industry chain quality traceability system, improve food quality, meet consumer demand, ensure national food security at a higher level, and play a good demonstration and driving role
in the grain and oil processing industry.

The enterprise signs a planting agreement with the farmer's professional cooperative, organizes the base production in the interest linkage mode of "company + cooperative + family farm + farmer", and forms a large-scale planting, professional processing and industrialized business model
.
The implementation of "six unifications" means unified seed supply, unified sowing, unified harvesting, unified technical training, unified supply of pesticides and fertilizers, and unified procurement management methods
.
Since 2018, the company has cooperated with agricultural cooperatives and family farms on the basis of equality, voluntariness and mutual benefit, established a Xiangchi grain and oil industrialization consortium, carried out production and operation cooperation in Pangjia, Purification, Hubin and other towns in Boxing County, developed high-quality soybean and corn planting order bases, guided farmers to adjust the planting structure, and planted high-quality soybeans and corn
suitable for the company's production needs.

4.
Planting technology guidance

The company insists on hiring technical experts to conduct technical training for base bean farmers every year, and has trained more than 20 enterprise science and technology promotion personnel to be responsible for going deep into the field to guide production
.
In 2021, as many as 800 major grain growers received professional planting technology training organized by the company, and through technical training, the application of science and technology in the order base farmers was greatly promoted, the application range of excellent varieties was promoted, and the quality and yield
of soybeans were improved in the base.
The company actively strengthens cooperation with breeding research institutes, seed companies and fertilizer companies, and cooperates to study high-yield seeds adapted to the soil and climatic environment characteristics of different regions, so as to scientifically and accurately provide farmers with excellent varieties and special fertilizer guidance
.

Third, the value of demonstration and promotion

The company has built a whole industrial chain
covering from the field to the table.
Through the implementation of "company + new business entity + farmer" to carry out order agriculture, the company has driven the enthusiasm
of about 100,000 farmers in the planting base for soybean grain.
The company implements the "six unifications", that is, unified seed supply, unified sowing, unified harvesting, unified technical training, unified supply of pesticides and fertilizers, and unified acquisition management methods, to promote the majority of growers to plant high-quality varieties of soybeans, and then promote the yield of soybeans by more than 20%, ensure the stable supply of the company's primary industry, and at the same time drive farmers to increase income and get rich
.
At the same time, the company's cooperative farmers implement high-quality and competitive prices for soybeans, and the average purchase price is basically higher than the average market price of about 0.
02 yuan / kg, which promotes farmers' income by 20-30%.

Through professional training, the company guides farmers to harvest scientifically, classifies and treats various varieties of high-quality soybeans from the purchase end, uses green ecological grain storage technology, informationized grain storage equipment and facilities, and carries out sub-warehouse storage and classified storage
.
Establish cooperative relations with logistics enterprises, carry out "scattered" soybean logistics, and use the supply chain management model to build a warehousing and logistics system
integrating business flow, information flow and real logistics from the production area to the sales area.
It has effectively promoted the development of tertiary industries such as warehousing and logistics of agricultural products in the planting area, provided more jobs for farmers, settled about 286 surplus laborers, and improved the income level of
farmers.

The company has established a dynamic chain of organic combination and interconnection of soybean, corn seed, harvesting, storage, processing and marketing, effectively opened up the docking channels between consumer demand and planting and production information, truly formed the promotion and development of all links of the industrial chain, realized the sharing of benefits between farmers and enterprises, built a modern industrial system for the integrated development of primary, secondary and tertiary industries, and played a good demonstration and driving role
in the grain and oil processing industry.

Standing on the road of long-term developmentalism, thinking about the future and examining the present, Xiangchi will be committed to the new development of the big nutrition and health industry, innovate the new circular economy industrial model of soybean and corn intensive processing, promote the transformation of "grain processing" to "food production", and upgrade "intensive processing" to "brand building", comprehensively utilize valuable food resources, drive the transformation of traditional agriculture and agricultural products from extensive planting to precise production, from resource consumption to efficient utilization, promote green and low-carbon development, and make the agricultural industry more accurate.
With higher added value and a longer industrial chain, it dedicates its mission to the cause of human nutrition and health, and contributes to the realization of a better life
.

Responsible Editor: Xiao Zhihan Review: Wang Jinchen