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On December 9, 2020, during the annual meeting of China Photovoltaic Industry Association held in Yiwu, Trina Solar's Yiwu 210 Super Factory unveiled its mystery and welcomed delegations of industry experts, media and partners.
Currently, Trina Solar has built three 210 super factories in Yiwu, Zhejiang, Suqian, Jiangsu, and Yancheng, Jiangsu.
These three super factories are pregnant with China's photovoltaic power to lead the world again, indicating that the development of the 210 industry chain has matured, and the recognition and acceptance of market customers is rapidly increasing.
1.
Trina Solar's Yiwu 210 super factory project is progressing rapidly, completing the infrastructure and introducing equipment in just 112 days.
"At the beginning of the project, the core team of the project has already entered the site to follow the progress and follow the details.
In addition to Yiwu, Trina Solar has also built 210 super factories in Suqian.
2.
Super factory, super technology
The 210 super factory has gathered a large number of advanced technologies that Trina Solar has carefully researched and developed for many years, which represents the most advanced technology and manufacturing process of China's photovoltaics.
In terms of module manufacturing technology, Trina Solar’s Supreme Series modules incorporate a number of forward-looking technologies such as non-destructive cutting, high-density packaging, and MBB, and are clearly ahead of similar products in terms of high power, high efficiency and high reliability.
First introduction of non-destructive cutting technology
Trina Solar is the first in the industry to apply low-temperature non-destructive cutting technology on a large scale.
This technology uses thermal stress to drive, combined with the principle of thermal expansion and contraction, so that the cut surface of the battery is very smooth without microcracks.
Low voltage, high string power design
Extreme 600W+, 550W series modules adopt innovative layout design with low voltage and high string power.
This design can effectively reduce the number of strings, and the corresponding mechanical connections such as brackets, DC cables, junction boxes and other electrical connections can be effectively saved, and the system cost is greatly reduced, thereby bringing more value to customers.
At the same time, the stitch welding equipment has successfully integrated special jumper wire high-precision placement and jumper wire automatic welding functions.
Multi-bus grid millimeter-level positioning technology
Trina Solar is the first company in China to develop and realize the industrialization of MBB technology.
MBB components use precise positioning and welding solutions to achieve millimeter-level precise positioning; the use of round ribbons improves the optical secondary utilization of the ribbon area, and the power can be increased by more than 5W compared with 5BB components, so that the conversion efficiency of supreme components can be maximized As much as 0.
3%.
The combination of a variety of innovative technologies makes Trina Solar's 210 modules have the characteristics of high efficiency, high power, high reliability, and significant reduction in system-side BOS and LCOE costs.
Trina Solar's 23 years of technological accumulation and innovation have been perfectly reflected in the accumulation of 210 products!
3.
Super factory, super smart
Highly automated, efficient production capacity
In the super factory site, super intelligence is everywhere.
In the production process of Trina Solar's supreme modules, there are complete automation equipment.
The brand-new welding machine can weld at a speed of about 4000 pieces per hour, which is currently the fastest equipment in the industry.
The laminator has been very advanced in terms of power saving and its own production speed.
The 210 Super Factory can directly detect product defects through automatic visual inspection equipment based on artificial intelligence technology, effectively improving inspection efficiency and product yield.
Compared with previous workshops, Trina Solar's fully automated workshop has reduced the number of staff by about 25% per GW.
This is a significant reduction in labor usage compared to the current 166 or 158 factories, and labor costs will also be effectively reduced.
Based on a high degree of intelligence and advancement, the 210 factory's production efficiency continues to improve, and the detection efficiency and product yield rate are leading the industry, ensuring high-quality output and maximum use of resources.
Moreover, due to the ultra-high power characteristics of the 210 module itself, the efficiency of the production line is greatly improved.
Data sharing with customers, photovoltaic 6.
0 smart manufacturing
“We already have a complete set of smart factory solutions and smart manufacturing data centers.
” said Yang Xiaojun, general manager of Trina Solar’s Yiwu Super Factory.
“Data has functions such as monitoring the production status of all production base facilities, order tracking, and customer order completion.
It can be shared with the company's internal and remote customers in real time.
For customers, they can view the production process and key parameters of the product anytime and anywhere.
"
Trina Solar always pays attention to customer value, and uses technological advancement to bring customers the best cost-effective, higher power generation efficiency products and the best product experience.
The construction of Trina Solar's super factory has improved the efficiency and speed of innovation in the photovoltaic industry, accelerated the industrialization of 600W+ ultra-high power module products, and nurtured China's photovoltaic power to lead the world again!
As one of the initiators of the 600W+ photovoltaic open innovation ecological alliance, Trina Solar stands at the forefront of the new era of photovoltaics! Super factory, super innovation, super revolution, Trina Solar will always take customer value as the core, promote the sustainable development of the photovoltaic industry, and lead the green future of global energy reform!
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