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    Home > Chemicals Industry > Rubber Plastic News > The shoemaker in the machine: voxeljet fully 3D printed the Coral Runner

    The shoemaker in the machine: voxeljet fully 3D printed the Coral Runner

    • Last Update: 2022-08-26
    • Source: Internet
    • Author: User
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    In 1827, the British Handbook of Trades summed up the occupation of the shoemaker: "Few trades are more useful, and few more profitable than the cobbler


    .


    Like Adidas and New Balance, shoes are now produced with the help of additive manufacturing materials and systems


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    The shoe responds to the overwhelming interest in runners, and voxeljet points to three challenges in the footwear industry that the product addresses:

    Personalization, where customers emphasize the value of custom-made shoes that perfectly adapt to their feet and movements for improved comfort and performance;

    ●Sustainable development, the market requires the use of materials that are easier to recycle;

    ●Automation, through which small batches of products that once required special tools or molds can be produced economically


    .


    As readers know, additive manufacturing solves these problems with ease, making the technology and its users the newest shoemaker in the world


    .


    The Coral Runner emphasizes innovation and customizability with a design inspired by coral


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    Shun Ping Pek explained: "The biggest advantage of 3D printing is that it can both be manufactured on demand and transfer a digital model to a real object one-to-one, although it is theoretically possible to use traditional production techniques such as injection molding.
    Manufactured, but that's going to be very challenging because of the consistency of the design


    .


    The shoe's TPU material comes from material manufacturer Covestro, which has been a common material for shoe soles for decades


    .


    TPU can be very soft and stretchy or very hard and durable, and voxeljet's HSS technology can affect these properties in all three dimensions


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    This property definition is achieved by so-called grayscale printing
    .
    By specifically controlling the volume of absorbent sprayed into the powder bed, specific build areas can be dyed deeper

    .
    The more absorbent sprayed, the stronger the part

    .
    By using industrial inkjet printheads, different shades of gray can be printed in one layer, creating different product characteristics in each layer

    .

    So, returning to the spirit of craftsmanship, shoemakers, although relatively few in number, are still customizing shoes for us
    .
    Additive manufacturing allows soles to perfectly adapt to individual stepping patterns and cushioning requirements

    .

    Assessing wall thickness is one of the biggest challenges to ensure the shoe has sufficient flexibility while reducing weight and required materials
    .
    However, this challenge was quickly overcome with quick digital tweaks to the design and subsequent 3D printing

    .

    voxeljet is already working on extending the HSS process to the VX1000 HSS, a 3D printing system that has demonstrated advantages especially in high-volume production to fully automated series production
    .
    The system combines the customizability of old-fashioned shoe production with the mass production models of twentieth-century consumerism

    .
    The future may be now, but examples from the past create exciting prospects for design and manufacturing in this young century

    .

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