The "135 strategic control points" of central control technology is heavily presented

On November 14~17, the 2022 (13th) China International Petrochemical Conference was held in Ningbo, Zhejiang Province in the form of online + offline, as one of the five top summits in the global petrochemical industry, this conference attracted extensive participation
from many well-known enterprises at home and abroad.

With the theme of "Sustainable Resilient New Growth", the conference focused on new impetus and growth of global economic development, resilient development and reconstruction of supply chains, integration of industry and finance, green "Belt and Road" and ESG, plastic circular economy, regional economic integration and sustainable development
.

As a partner of this conference, SUPCON Technology deeply participated in a number of important agendas of the conference, and hosted the innovation and development sub-forum
of "Innovation Driven - Opening a New Future of Digital Intelligence Industry".
At the meeting, the "135 strategic control points" of central control technology were presented for the first time, and a number of product technologies and solutions with considerable gold content of the company appeared on the same stage, which attracted attention
.

The first publicly released Central Control Process Industry Process Simulation and Design Platform (iAPEX) is the core industrial basic software platform
for mechanism modeling and process simulation of the process industry, supporting factory process design, process simulation and analysis, process improvement and twin plant development, and enabling factory life cycle optimization decision-making.
On the one hand, the birth of central control iAPEX can meet the needs of the development of digitalization and intelligence and the improvement of competitiveness in the industry; On the other hand, it is of great significance
to fill the gap of basic software in the domestic process industry.

Cui Shan, chairman and president of SUPCON Technology, explained the "135 strategic control points" of SUPCON Technology in his speech at the sub-forum, he said that through a series of products, technologies and business model innovations, SUPCON Technology's understanding of the petroleum and petrochemical industry is also constantly enriching and deepening, through active diagnosis of customer pain points, to the greatest extent to meet customer needs, promote the transformation and upgrading of the process industry, and contribute to the strength of SUPCON!

The "135 strategic control points" of central control technology were systematically presented for the first time

In the face of the high-quality development needs and safety needs of the process industry, SUPCON Technology seizes the strategic opportunity period of a new round of scientific and technological revolution and industrial transformation, and actively builds the "135 strategic control points" composed of "1 business model + 3 major product platforms + 5T technology" as the core, consolidating the moat of the enterprise and helping customers succeed.

Supcon Technology's "135 Strategic Control Point" is deeply close to users with the new model of "5S store + S2B platform" one-stop industrial service, providing fast, professional and ultimate services throughout the life cycle; With a new generation of full-process intelligent operation management and control system (i-OMC), factory operating system + industrial APP technical architecture, and process industry process simulation and design platform (iAPEX), three product platforms help process enterprises evolve from production process automation to enterprise operation automation in an all-round and multi-dimensional way; With the support of 5T technology, it helps enterprises build leading technical capabilities, enhance their core competitiveness, create new production forms in the industry, and lead the upgrading
of the process industry.

During the conference, Wu Yucheng, assistant to the president of Supcon Technology and president of 5T Technology Department, released the Supcon Process Industrial Process Simulation and Design Platform (iAPEX).

He pointed out that as the core basic software of the process industry, the importance of process simulation software is equivalent to EDA software in the chip industry, limited by the high threshold of process simulation software research and development, few talents, large investment and other factors, the development of domestic process simulation software is difficult, so far there is no mature commercial process simulation software, serious
external dependence.

In order to actively respond to customer needs, SUPCON Technology has been deeply engaged in the process industry for nearly 30 years, integrating theory, experience and technology, and has forged a new generation of general process simulation software platform iAPEX based on simultaneous equation technology, which will create a unified full life cycle model base
for factories 。 In the stage of plant design and construction, improve the return on investment of enterprises by optimizing process and equipment selection; In the factory operation stage, by optimizing the overall decision-making process and providing a carrier for knowledge transfer, it reduces the dependence on human experience, helps enterprises improve quality and reduce costs, save energy and reduce consumption; The model-based twin factory provides basic support
for the future production form and transformation and upgrading of the enterprise.

As a major innovation and upgrading tool to help the process industry from automation to intelligent autonomous operation, the central control i-OMC system was officially released in July this year and has been applied
in many enterprises such as Zhenhai Refining and Chemical Industry, Wanhua Chemical, Hubei Sanning, and Inner Mongolia Xingfa.

Adhering to the product concept of "open and intelligent", the i-OMC system "deeply integrates advanced technologies such as factory operating system, industrial artificial intelligence and Internet of Things (AIoT), emerging industrial network, intelligent control optimization, model prediction, etc.
, to achieve efficient, safe and autonomous operation of industrial devices"
.
Yao Jie, President of SUPCON Technology R&D Platform Department, shared the i-OMC system around the above technical advantages at the conference
.

The technical architecture of "factory operating system + industrial APP" is a unified and open data and application factory operating system platform of central control technology, which deeply integrates the enterprise operation and management business module carrying industrial knowledge and experience, and is a new generation of technical architecture to realize the intelligent improvement of factories, which has been widely used in
the intelligent factory projects of many well-known process enterprises.

Chen Jiangyi, assistant to the president of Supcon Technology and president of the industrial software department, shared
the functions of the "factory operating system + industrial APP" technical architecture in helping enterprises intelligent manufacturing.
He pointed out that through the use of artificial intelligence, industrial Internet, cloud computing, digital twin and other emerging technologies, the architecture can connect massive terminal data such as industrial equipment, instruments, and products downward, and support the rapid development and deployment of industrial apps covering the whole business line of enterprise operation and management such as production control, asset management, energy management, supply chain management, safety and environmental protection, etc.
, and truly achieve the goal
of smart factory construction.

As a business model innovation of the "135 strategic control point" of central control technology, the new model of "5S store + S2B platform" one-stop industrial service provides end-to-end, door-to-door 5S professional services in the industrial field close to users (i.
e.
Sales product sales, Spareparts spare parts, Service services, Specialists experts, Solutions solutions), based on S2B (i.
e.
Service).
to Business) industrial digital intelligent service platform, through the three innovative businesses of "Fed Joint Preparation", "Centralized Procurement and Procurement" and "Supply Chain Finance", and an integrated digital supply chain system linked online and offline, to create a new model
of industrial services.
Lin Weiqing, President of Supcon Technology S2B Business Unit, made a wonderful sharing
based on this innovative model at the meeting.

Through the "faster, more specialized, more complete" online and offline one-stop service system, "5S store + S2B platform" can help enterprises achieve efficient, professional, transparent and cost-effective industrial product procurement, and based on big data and AI algorithms, accurately pulse the pain points of customers and predict customer needs, provide users with fast, professional and ultimate services throughout the life cycle, escort customers' production and operation, and achieve cost reduction and efficiency
increase.
At present, Supcon Technology has built more than 150 5S stores covering the country, and it is expected that the number of
5S stores will reach 300 in the future.

As the "135 strategic control point" of central control technology, the 5T technology is the company's first proposal, facing the major problems and important needs of the industry, based on automation technology AT, information technology IT, process technology PT, operation technology OT and equipment technology ET deep integration technology, is the central control technology advanced deployment, seize the commanding heights of technological innovation, face the market all-round, cross-field competitive advantage magic weapon
.

By breaking the barriers in the technical field, realizing the full integration of 5T technology, and building a disruptive technical form, it can effectively solve the problems that cannot be solved by a single technology in the whole life cycle of engineering design, engineering construction, operation management, and operation and maintenance services of factories, support the major industry needs of the process industry in the transformation and upgrading, define and reshape new business scenarios, build a diversified technology integration base, and create a new generation of products and solutions
.

At the meeting, Gu Yong, chief engineer of industrial software of Supcon Technology, shared the report "New Generation Asset Performance Management Solution", with the acceleration of digitalization, the collaboration and connection between manufacturing enterprises are increasingly strengthened, and asset performance has become a necessary means of enterprise management to ensure the excellent operation of process enterprises and the practice of intelligent manufacturing
.

Wei Chuan, President of Petrochemical Industry Solution Department of Supcon Technology, shared and introduced
the "Industrial Safety Management Solution".
The development of safe production is related to the future lifeblood of every manufacturing enterprise, preventing and resolving safety risks, and the role of science and technology is increasing
.
The use of advanced information and intelligent means to help enterprises improve safety management capabilities and escort process industry production
.

Transform from an automation product provider to a smart manufacturing solution provider

Digital transformation and the complexity of new technologies have prompted industrial enterprises to choose suppliers and partners
with integrated automation and information solutions.
High-quality, user-friendly personalized overall solutions are gradually replacing the original single automation equipment supply and marketing system
.

Industrial enterprises at different stages of development, in the process of transformation and upgrading to intelligent manufacturing, the demand for automation, digitalization, intelligent technology and solutions is also quite different, objectively requiring intelligent manufacturing solutions to have good flexibility and elasticity
.
The "135 strategic control point" will provide basic guarantee and support
for the strategic transformation of central control technology from automation product supplier to intelligent manufacturing solution provider.

From 2018 to the present, Supcon Technology has proposed two transformations, one is to serve Industry 3.
0 to serve Industry 3.
0+4.
0; the other is to transform from automation product supplier to industry solution service provider, after the baptism and tempering of time, the core capabilities built by "135 Strategic Control Point" enable SUPCON Technology to undertake a number of tens of millions of tons of oil refining and millions of tons of ethylene projects in the field of automation control, and also develop in an all-round way in various subdivisions to provide personalized industry solutions for various application scenarios
。

As of October 2022, the company has formed nearly 200 sets of solutions, covering production control, safety and environmental protection, supply chain management, energy management, asset management, innovation integration, simulation optimization and other fields
.

Taking industrial energy conservation and carbon reduction as an example, Li Da, general manager of the 5T Solution Department of Supcon Technology, pointed out in the sharing, "At present, the energy consumption problem in the process industry is complicated, and some may be a single point problem, but due to the interconnection of industrial processes, the energy consumption problem is more a system correlation problem
.
At present, the energy-saving technologies on the market are mainly limited to their own professional fields, and the energy-saving effects are limited by their own technical characteristics.
"
5T technology solves single-point problems, opens up new forms of industrial energy conservation, provides full-technology element solutions and full-life cycle energy-saving services, and helps the process industry improve conversion utilization rate and reduce loss rate
.
In some practical cases, the overall energy saving benefits of enterprises are expected to improve through intelligent optimization and control of steam systems 5%~10%, the energy-saving benefits of the refrigeration system are expected to increase by 15%, and the expected energy-saving benefits of the circulating water system are increased by 10%~25%.

At last year's China International Petroleum and Chemical Conference media conference, Supcon Technology released the "Supcon Technology Process Industry Low-carbon Operation Solution White Paper" for the first time, using 5T technology to innovate to drive the low-carbon, green and intelligent transformation
of the process industry.
It is estimated that in the ten years from 2012 to 2022, Supcon Technology has reduced carbon emissions for customers by 1.
52 billion tons
.

Based on the forefront of the industry, help the transformation and upgrading of the process industry

The "135 Strategic Control Point" of Supcon Technology takes Industry 3.
0+4.
0 as an opportunity to gain deep insight into customer pain points and needs, promote intelligent manufacturing and reshape new business models based on the development status and urgent needs of the process industry, and bring tangible value
to users.

At this meeting, enterprises such as Inner Mongolia Xingfa, Guangxi Huayi, and Zhongyi Wood shared their experience
in jointly promoting the construction of smart factories and building digital enterprises with SUPCON Technology 。 With the application of "135 strategic control points" of central control technology, in the industrial gas island smart factory project jointly carried out with Guangxi Huayi Energy Chemical, central control technology jointly determined "safety, green, efficiency" as the core goal of factory construction, combined with the specific business control needs of Huayi Qinzhou base, with "factory operating system + industrial APP" as the core architecture, improve the perception level of business, comprehensively promote the interconnection of systems, and effectively promote the digital transformation strategy of "digital intelligence Huayi"
。

In the Inner Mongolia Xingfa ion membrane caustic soda project, the customer relied on the central control i-OMC system to build a "highly automated and intelligent demonstration enterprise in the chlor-alkali industry", realizing one-key start and stop of the factory, fully automatic operation of the device and black screen operation, and reducing the frequency of alarms by 90%, and the capacity was also reduced from the original 120 to less than 40 people, and the record
of 33 hours of unmanned operation was achieved in the early stage.

Based on the forefront of the process industry, the "135 Strategic Control Points" of SUPCON Technology shows strong innovation, forward-looking and leadership! Supcon Technology will focus on the creation of core value of users, start with "135 strategic control points", continue to innovate, and contribute to the independent and controllable and industrial upgrading of the process industry
.