Technological breakthrough!

On July 29, the 80,000-ton/year propylene-propylene-method epichlorohydrin (ECH) process package jointly developed by Shandong Kaitai Technology Co.
, Ltd.
and Dalian Institute of Chemical Physics, Chinese Academy of Sciences passed the China Petroleum and Chemical Industry Federation.
Expert review
.
The process package combines the advantages of the two ECH processes of hydrogen peroxide oxidation and glycerol, and realizes the resource utilization of waste hydrochloric acid through technical coupling, thereby solving the problem of severely restricting the production balance due to a large number of by-product acids, and improving the economic and environmental protection of the device.
benefit
.
The expert group believes that this process provides a new technical path for the green development of epichlorohydrin products
.

According to Meng Fanxin, deputy general manager of Kaitai Technology, the hydrogen peroxide oxidation process is an ECH green synthesis process developed by Dalian Chemical.
The production process of raw material chloropropene produces hydrogen chloride as a by-product; while the glycerol method is another green process for the current production of ECH.
The production process Just need hydrogen chloride
.
The propylene-propylene-method ECH process cleverly uses the hydrogen chloride by-product of synthesizing propylene chloride in the hydrogen peroxide oxidation process as the junction point of the two processes.
The whole process uses propylene and glycerol (glycerol) as the main raw materials, and hydrogen peroxide oxidation as the The core process uses the hydrogen chloride by-product of propylene chloride as the raw material of the glycerol process to couple it technically, and realize the resource utilization of high-salt wastewater and waste hydrochloric acid while producing ECH
.
"Based on this, we have innovatively developed an 80,000-ton/year propylene-propylene process epichlorohydrin process package, including two sets of 50,000-ton/year hydrogen peroxide oxidation method and 30,000-ton/year glycerin method
.
" Meng Fanxin said
.

The C-C process package has carried out a number of improvements and innovations in related process technologies and key equipment
.

"Based on the pilot test results of the 5,000-ton/year hydrogen peroxide oxidation process, we have further optimized, improved and engineered it together with engineers and technicians, and completed the development of a 50,000-ton/year DECH process package
.
" Dalian Chemical Researcher Gao Shuang said
.

The new plant of allyl chloride adopts each 25,000 tons/year high temperature chlorination reactor, which improves the production capacity of a single chlorination reactor and reduces the investment cost
.
The hydrogen peroxide oxidation process adopts a two-stage tubular reactor and a one-stage tank reactor, which increases the safety of the reaction process and is beneficial to the crystallization and separation of the catalyst; the glycerol method reactor adopts a mixing reactor without mechanical stirring to avoid leakage , reducing power consumption
.
At the same time, the high-salt wastewater in the C-C process can be used as the raw material for the production of ion-exchange membrane caustic soda after treatment
.

"The C-C method solves the problem of by-producing a large amount of hydrochloric acid from allyl chloride, realizes the recycling of chlorine, sodium and hydrogen, and also combines the ECH refining process of the oxidation method and the glycerol method, and the crude ECH produced by the two methods can be combined.
Refining, which reduces the footprint of the device, and further reduces investment and energy consumption
.
In addition, the project construction and operation mode of this process is also more flexible, and it can be expanded to the upstream hydrogen peroxide device, caustic soda device and downstream of the industrial chain according to demand.
Oxygen resin plant can also flexibly adjust the production scale of the two processes according to the supply of raw materials and market prices to maximize profits
.
" said Gao Zhengning, deputy chief engineer of Kaitai Technology
.

It is understood that the chlorohydrin process commonly used in domestic ECH production has been listed as a restricted category in the "Industrial Structure Adjustment Guidance Catalogue (2019)" due to the problems of high energy consumption, many by-products, and difficult treatment of salt-containing organic wastewater.
The technology for synthesizing ECH by direct oxidation of chloropropene is listed as a major key core technology in the industry's "13th Five-Year Plan" to accelerate the organization's research and development.
The research and development of the C-C process meets the policy requirements and conforms to the industry's development trend of energy conservation, pollution reduction, and carbon reduction
.