Shengli Oilfield: Take the pulse for grassroots safety

Discovered the safety hazard problem, not only was not punished, but received a reward of
3,000 yuan.
What is the reason for this?

In 2022, the safety valve calibration pressure of the natural gas separator of the heating furnace of a collection and transportation station of Shengli Oilfield Luming Company exceeded the maximum working pressure of the pressure vessel, and there was a safety hazard
.
Through the "five regression" traceability analysis of the five dimensions of responsibility, system, ability, resources and assessment, they found that there were problems such as lack of management responsibility and inadequate daily training in the selection and verification of safety valves, which not only made up for the shortcomings of safety production management, but also formed a solution, and the program was selected as an excellent case of the "five returns" traceability analysis method of Shengli Oilfield and was rewarded
.

Since 2021, Shengli Oilfield has carried out "five returns" traceability analysis from the five aspects of responsibility, system, ability, resources and assessment to carry out "five returns" traceability analysis from the five aspects of responsibility, system, ability, resources and assessment of typical problems, system audit non-conformities, production abnormalities and accident events found by HSE system at all levels to find weaknesses in the short board, analyze the deep-seated causes of problems, continuously reduce risks, eliminate hidden dangers, and improve the quality management level of
safety and environmental protection.

The person in charge of the Safety Supervision Office of the Safety and Environmental Protection Quality Management Department of Shengli Oilfield said, "The 'five returns' traceability analysis method is equivalent to a methodology, through the analysis tool to ask the pulse of the problem, trace the source, not only to find the problem, analyze the problem and solve the problem, but also to correct the management and system defects
from the root.
" 。 In the "five regressions" traceability analysis method, identify "who will do it" to see whether the management responsibilities are specific and clear; Identify "how to do" to see whether the system and procedures are standardized and complete; Identify "will not do" to see if the ability of the personnel meets the requirements; Identify "can not do" to see whether the resource allocation is in place and sufficient; Identify "how to do it" to see if the inspection is timely and effective
.

Combined with the contradictions in the implementation of safety system standards in daily work, HSE problems such as inconsistency between the problems and actual conditions during inspection and supervision at higher levels, the grassroots use the "five returns" traceability analysis, see the essence through the phenomenon of problems, from the improvement of system standards, the improvement of operational processes, the optimization of management measures, etc.
, to find out the crux of the problem, put forward practical and feasible improvement suggestions, and then form a solution, from solving problems to promoting the improvement of the modern management system
.

Through the study of hydrogen sulfide poisoning accidents in the petroleum and petrochemical industry, Shengli Oilfield Production and Operation Management Center uses the "five regressions" traceability analysis method to conduct self-analysis from the two dimensions of "why hydrogen sulfide will leak" and "why it will cause personnel poisoning casualties", and further improves the system system in five aspects: unclear responsibilities, irregular and incomplete systems, insufficient personnel capabilities, insufficient resource allocation, and lax inspection and assessment.
Improve the intrinsic safety level
of hydrogen sulfide prevention and control.

"In the past, solving safety problems was a matter of fact, and it was easy to fall into the strange circle
of 'headache and foot pain'.
Through the 'five returns' traceability analysis method, the source of contradictions and problems is found from the source, forcing the improvement of the process system, completely eliminating the root causes of problems, and eliminating hidden dangers and recurrence of
problems.
Cui Yan, director of the safety department of Luming Company in Shengli Oilfield, said
.

In order to encourage the grassroots to use the "five regression" traceability analysis method to analyze and solve the problems found, Shengli Oilfield has established an incentive mechanism to commend
excellent cases every month.
At present, 97 outstanding cases have been selected and more than 100,000 yuan
have been awarded.
Through the promotion of the "five returns" traceability analysis method, all grass-roots units have taken the pulse of safety, managed risks and hidden dangers from the root, and promoted the continuous improvement
of production risk control and hidden danger investigation and governance in various fields.