Reduction and optimization to realize "vacating the cage and replacing the bird" - one of the tough problems in Shandong's high-end chemical industry in 2022

Editor 's Note This year is the decisive year for the "five-year breakthrough" in Shandong Province's transformation of old and new kinetic energy.
The high-end chemical industry has carried out the "five key actions" of ecological construction of the industrial chain, improvement of the benchmarking of chemical parks, collaborative innovation of the industrial chain, intelligent transformation and improvement, and reduction and integration of backward production capacity
.
Recently, Shandong chemical enterprises and chemical parks have been based on "going ahead and opening new situations", focusing on expanding investment, adjusting structure, improving efficiency, and maintaining growth, providing strong industrial support for the current stable economic market
.
In order to show the results of this phase of work, a series of reports on "Shandong High-end Chemical Industry 2022 Reconstruction" will be launched today for the reference of readers
.

　　On May 23, Dezhou City held an advanced manufacturing mobilization meeting.
Shandong Hualu Hengsheng Chemical Co.
, Ltd.
(hereinafter referred to as Hualu Hengsheng) received 20.
9 million yuan of provincial industrial transformation and development funds in 2021, as a reduction of 110,000 yuan.
ton/year of synthetic ammonia policy; Jinneng Technology Co.
, Ltd.
(hereinafter referred to as Jinneng Technology), by shutting down two 4.
3-meter coke oven units and 800,000 tons/year coking capacity, won 2,565.
87 comprehensive incentives for structural adjustment.
million
.
These two companies have also become typical representatives of chemical companies in Shandong Province to eliminate outdated production capacity and optimize the "vacation of cages for birds" through reduction
.

　　At the same time, the two companies accelerated the pace of transformation and upgrading.
Hualu Hengsheng developed electronic-grade carbonate series products and built new material projects for amide and nylon.
Recently, another 4.
1 billion yuan was invested to start high-end solvent and nylon 66 high-end new material projects.
, expand the field of new energy products
.
Jinneng Technology has deployed a propane dehydrogenation and hydrogen energy comprehensive utilization project on the west coast of Qingdao.
Through two phases of construction, a production capacity of 1.
8 million tons/year of propane dehydrogenation and 1.
35 million tons/year of polypropylene will be formed.
Obtain 800 million cubic meters of clean hydrogen energy
.

　　The conversion of old and new kinetic energy is the winner of the transformation and upgrading of Shandong's chemical industry
.
During the "Thirteenth Five-Year Plan" period, Shandong Province has promoted the reduction and integration of production capacity in an orderly manner, eliminating 44.
47 million tons of outdated and integrated refining capacity; the coking industry implemented list management and "determined production by coal", reducing production capacity by 13.
56 million tons ; The nitrogen fertilizer industry eliminated 255 fixed-bed gasifiers, reducing the production capacity of synthetic ammonia by 1.
47 million tons; the tire industry eliminated low-end rubber refining and vulcanization equipment, reducing the production capacity of low-end bias tires by 22 million; Chlor-alkali enterprises accelerated the energy-saving transformation of electrolyzers , 13 enterprises ton of alkali energy consumption is lower than the national advanced value
.

　　Shandong continues to put forward new requirements for capacity reduction and integration transfer in the above five industries
.
In the refining and chemical industry, shut down the production capacity of local refining enterprises that have withdrawn from the integration of the Yulong Island refining and chemical integration project, and promote the refinery in densely populated urban areas and the local refining capacity division with a refining capacity of 3 million tons or less that has not achieved refining and chemical integration.
Batch integration transfer
.
In the coking industry, eliminate coke ovens and heat recovery coke ovens with a coking chamber height of less than 5.
5 meters, promote the reduction and replacement of coke ovens with a coking chamber height of 5.
5 meters and above, and organize independent coking enterprises with a capacity of less than 1 million tons to integrate and exit
.
In the fertilizer industry, continue to phase out intermittent atmospheric fixed-bed gasifiers, accelerate the implementation of clean coal gasification technology, control the total production capacity of fertilizers, and promote weight loss and efficiency enhancement
.
In the tire industry, companies with all-steel radial tires with an annual production capacity of less than 1.
2 million and semi-steel radial tires with an annual production capacity of less than 5 million can be integrated and replaced
.
In the chlor-alkali industry, the production capacity is strictly controlled, the application of new electrolytic cells is promoted, and the energy consumption per ton of alkali in the electrolysis unit is reduced, and more than 50% of the enterprises have reached the advanced value of the national energy consumption standard
.

　　The 2022 Action Plan for Green and Low-Carbon Transformation in Shandong Province and the 2022 Action Plan for Shandong's High-end Chemical Industry, which were issued last month, further proposed to strengthen the reduction and integration of backward production capacity
.
This year, in the refining and chemical industry, we have actively and prudently done a good job of withdrawing a total of 7.
4 million tons of annual production capacity of three local refining enterprises
.
In the coking industry, the task of integrating and exiting the production capacity of independent coking enterprises below 1 million tons was completed, and the production capacity was 1.
15 million tons during the year
.
In the fertilizer industry, the production capacity of synthetic ammonia was reduced by 310,000 tons, 110 fixed-bed gasifiers were eliminated, and the clean coal gasification rate of the province was increased to 90%
.
In the tire industry, carry out a thorough investigation of tire enterprise installations and production capacity in accordance with the "two highs" project standards, and accelerate the promotion of radial tire production capacity reduction and integration
.
In the chlor-alkali industry, enterprises with higher unit energy consumption are encouraged to carry out the transformation and upgrading of electrolyzers to ensure that the national advanced energy efficiency indicators are fully met
.

　　At present, chemical companies in Shandong Province are coordinating inventory optimization and incremental upgrades.
On the one hand, they eliminate outdated production capacity and optimize "replacement of birds" through reduction;
.
Wanda Chemical Group, Fuhai Group Co.
, Ltd.
, Lihuayi Group Co.
, Ltd.
, Shandong Jincheng Petrochemical Group and other enterprises are all focusing on supporting olefins and aromatics downstream of high-end chemical new materials and special chemicals, and accelerating the creation of "oil" with the chain extension project.
The head becomes the height and the tail" industrial chain
.
Hualu Hengsheng, Luxi Chemical Group Co.
, Ltd.
, Shandong Energy and Chemical Company and other enterprises use clean coal gasification as a platform to diversify syngas products, strengthen and extend the industrial chain, and gradually build coal-based oxygenated chemicals, coal-based Base chemical intermediates, coal-based chemical new material product system
.