"Recycling chemical fiber (polyester) industry standard conditions (draft for comments)" public announcement

1 .

1 .

4 .
Encourage qualified enterprises to actively promote the application of new technologies such as smart manufacturing, big data, artificial intelligence, and industrial Internet in the recycling and reuse of chemical fiber (polyester) industries, and gradually realize intelligent transformation.

Three, quality management

(1) Encourage and support recycling chemical fiber (polyester) enterprises to adopt information technology, improve management level, reduce production costs, and ensure product quality.

(2) To establish a sound product quality assurance system for recycled chemical fiber (polyester) production enterprises, they should pass and run the ISO9001 quality management system certification, and strive to develop high-efficiency, high-quality, high-value, differentiated, low-cost, and low-cost products.
Consumption, low-pollution process technology and products.

(3) Encourage recycling and reuse chemical fiber (polyester) production enterprises to implement three-level energy and water metering management, set up special agencies or personnel to supervise energy, water intake, and pollution discharge, and establish a management evaluation system and a data statistics system.

Four, resource consumption

(1) Water consumption

1 .
Whole bottle - bottle chip production, fresh water, quantity of water is less than 1.
1m3 / T ; foam materials chip production, fresh water, quantity of water is less than 0.
55m3 / T .

2 .
For short fiber production, the fresh water intake is less than 1.
3m3/t ; for filament POY production, the fresh water intake is less than 1.
6m3/t ; for filament FDY production, the fresh water intake is less than 2.
2m3/t .

3 .
The reuse rate of industrial water is not less than 90% .

(2) Material consumption

1 .
The unit product raw material consumption of whole bottle - bottle tablets should be less than 1250kg/t ; the unit product raw material consumption of foam should be less than 1010kg/t ; the unit product raw material consumption of slices should be less than 1030kg/t .

2 .
The unit product raw material consumption of short fiber should be less than 1030kg/t (bottle flakes), 1070kg/t (foam material).

3 .
The raw material consumption per unit product of filament POY should be less than 1030kg/t (slicing), and the unit product raw material consumption of filament FDY should be less than 1050kg/t (slicing).

(3) Energy consumption

1 .
The comprehensive energy consumption per unit product of the whole bottle - net tablets should be less than 45kgce/t ; the comprehensive energy consumption per unit product of the bottle flakes - net tablets should be less than 35kgce/t ; the comprehensive energy consumption per unit product of foam should be less than 30kgce/t ; circulation The comprehensive energy consumption per unit product of recycled polyester chips should be less than 80kgce/t .

2 .
The comprehensive energy consumption per unit product of staple fiber should be less than 195kgce/t (calculated as 1.
56dtex cotton staple fiber); the comprehensive energy consumption per unit product of filament POY should be less than 120kgce/t , and the comprehensive energy consumption per unit product of filament FDY should be less than 156kgce/t (calculated based on 167dtex filament).

5.
Environmental protection

(1) Recycling chemical fiber (polyester) production enterprises should vigorously promote clean production technologies and processes, and use low-consumption, high-efficiency, pollution-free or less-polluting processes and equipment to replace high-consumption, low-efficiency, and heavy-polluting processes and equipment.
Raw materials shall not be stacked in the open, and rain and sewage shall be separated.
Carry out energy audits and clean production audits in accordance with relevant regulations to continuously improve the level of clean production of enterprises.

(2) New construction, renovation and expansion of recycled chemical fiber (polyester) projects shall strictly implement the environmental impact assessment system, and projects that have not passed the environmental assessment approval shall not start construction.
According to the "three simultaneous" requirements of environmental protection, the project should be equipped with environmental protection facilities, and the environmental protection inspection and acceptance of the application for the completion of the project shall be organized in accordance with the law, and the production and operation can be put into operation after the acceptance is qualified.
Enterprises should have a sound corporate environmental management organization, formulate an effective corporate environmental management system, implement clean production audits in accordance with the law, and pass evaluation and acceptance.

(3) Wastewater discharge from recycling chemical fiber (polyester) production enterprises shall comply with national and local water pollutant discharge standards and total volume control requirements, and adopt high-efficiency, energy-saving and environmentally-friendly sludge treatment processes to achieve harmless sludge treatment.
Use waste disposal methods that comply with national regulations to dispose of industrial solid waste.

(4) The exhaust gas emissions of recycling chemical fiber (polyester) production enterprises must meet the requirements of national and local relevant air pollutant emission standards and total amount control.

(5) The noise at the boundary of the recycling chemical fiber (polyester) production enterprise shall comply with the national "Environmental Noise Emission Standard at the Boundary of Industrial Enterprises" ( GB12348 ), and the specific standards shall be implemented in accordance with the regional categories designated by the local people's government.

(6) Recycling chemical fiber (polyester) production enterprises should meet the requirements of environmental protection laws and regulations, obtain ISO14001 environmental management system certification, obtain a pollution discharge permit in accordance with the law, and discharge pollutants in accordance with the requirements of the permit.

Six, safe production

(1) Enterprises should abide by the "Safety Production Law of the People's Republic of China", "The Occupational Disease Prevention and Control Law of the People's Republic of China" and other laws and regulations, and implement national or industry standards that guarantee safe production.
Recycling chemical fiber (polyester) construction projects should strictly follow the "three simultaneous" construction requirements of safety facilities and occupational health facilities.

(2) The enterprise shall establish and complete a safety production responsibility system, formulate safety production regulations and operating procedures, formulate and implement safety production education and training plans, ensure the effective implementation of safety production inputs, eliminate hidden dangers of production safety accidents in a timely manner, and carry out safety production standardization construction And reach the third level or above.

(3) Enterprises should abide by the relevant regulations on the safe use of hazardous chemicals, implement occupational hazards prevention and control measures in accordance with the law, register and establish files for major hazards, conduct regular inspections, evaluations, and monitoring, and formulate emergency plans to provide labor protection for employees Supplies, and supervise and educate practitioners to wear and use them correctly.

7.
Social Responsibility

(1) Enterprises shall abide by relevant national laws and regulations, participate in pension, unemployment, medical, work-related injury insurance and other insurances in accordance with the law, and pay relevant insurance expenses in full for employees and retain relevant payment certificates.
The state encourages enterprises to take out safety production liability insurance.

(2) Encourage recycling chemical fiber (polyester) production enterprises to fulfill their social responsibilities in accordance with the requirements of the "Textile Corporate Social Responsibility Management System" ( CSC9000-T ).
Encourage recycling and reuse chemical fiber (polyester) production enterprises to carry out occupational health and safety management system certification.

8.
Supervision and management

(1) Departments of industry and information technology, land and resources, environmental protection, housing and urban-rural construction, and safety supervision shall strengthen the supervision and inspection of recycling chemical fiber (polyester) enterprises in accordance with the law, and relevant departments shall order those who violate the regulations It was corrected in a timely manner and dealt with seriously in accordance with the law.

(2) The competent departments of industry and information technology at all levels should strengthen the management of the recycling and reuse chemical fiber (polyester) industry, urge enterprises to speed up technological transformation in accordance with the requirements of standard conditions, eliminate outdated production capacity in accordance with the law, and standardize various management of enterprises.
Upon voluntary application by enterprises, the provincial industry and information technology authorities verify and recommend, and the Ministry of Industry and Information Technology announces the enterprises that meet the regulatory requirements.

(3) Relevant industry associations should publicize national industrial policies, strengthen industry guidance and industry self-discipline, promote technological progress in the recycling and reuse of chemical fiber (polyester) industry, and assist relevant government departments to do a good job in industry supervision and management.

(4) For relocation projects in other places, refer to the relevant regulations of new projects under the conditions of this specification.

Nine, supplementary provisions

(1) Terms and definitions

1 .
The recycled chemical fiber (polyester) under the conditions of this specification refers to polyester staple fiber and filament produced by washing, drying, melting, spinning and other processes using recycled polyester bottle flakes, chips, foam, etc.
as raw materials.

2 .
Bottle flakes refer to bottle flakes with a size greater than 0.
8mm × 0.
8mm obtained after processing the whole recycled polyester ( PET ) bottle or wool bottle flakes.

3 .
Slicing refers to the flaky particles obtained by using recycled polyester as raw material to obtain the melt by direct melting, tempering and viscosity increasing, or alcoholysis and repolymerization, etc.
, and then pelletizing.

4 .
Foam refers to the expanded particles formed by cutting and friction processing of recycled polyester ( PET ) fibers and products, pulp blocks, and polyester ( PET ) films.

5 .
The whole bottle refers to the polyester ( PET ) bottle after preliminary sorting, impurity removal, and water removal .

6 .
Fresh water intake refers to the amount of fresh water consumed by the main production system and auxiliary production system.
Fresh water sources include surface water (measured by water purification plants), groundwater, urban water supply projects, and other water or water purchased by enterprises from the market.
Products (such as steam, hot water, geothermal water, etc.
).

7 .
Energy-saving motors refer to motors that have reached the second and above energy efficiency level specified in the "Limited Values ​​and Energy Efficiency Grades of Motors " ( GB18613 ).

(2) The conditions of this specification apply to all types of recycled chemical fiber (polyester) production enterprises within the territory of the People's Republic of China (except Hong Kong, Macau, and Taiwan).

(3) The standards, laws, regulations, technical specifications and industrial policies cited in the conditions of this specification shall be implemented in accordance with their latest editions, and if revised, follow their regulations.

(D) the conditions of this specification since 2020 Nian months from the date of implementation.
2015 Nian 7 Yue 1 announced the "regeneration of chemical fibers ( polyester ) industry standard conditions" (Ministry of Industry and Information Technology 2015 Year 40 GN) shall be repealed simultaneously.