Quality Month Intelligent management of quality, Far East allows customers to "immerse themselves"

With the advent of a new round of scientific and technological revolution and industrial transformation, driven by emerging technologies such as big data and the Internet of Things, digitalization has become the only way for the transformation and upgrading of China's manufacturing industry, and it is also an inevitable choice
for traditional enterprises to seek opportunities in crisis.
It can not only better help enterprises resist uncertainty and risks, but also help enterprises achieve cost reduction and efficiency increase, and promote high-quality development
.

In this era, as a leading enterprise in the cable industry, Far East Holding Group put forward the strategic goal of "comprehensive digitalization, comprehensive intelligence, comprehensive internationalization, comprehensive benchmarking, and comprehensive surpassing", took the lead in undertaking the important task of industry digitalization and intelligent upgrading, continued to promote the transformation and upgrading of intelligent manufacturing, accelerated the digitalization of all businesses/processes, and drove business development with digital; All production is intelligent, and the operation efficiency is improved with intelligence, helping to achieve
the strategic goals of the business.

Far East Horizon integrates digitalization and intelligence into all aspects of production and operation, especially strengthens product quality management, comprehensively uses intelligent perception and control, edge computing, data visualization management, big data analysis, Internet of Things, digital simulation and other technologies, and creates an Internet + total quality management model around the whole process of quality control, achieving the goals of
production transparency, clear cost, controllable quality and quality improvement.

This model is based on ERP/EBS (Market Service Management System), ERP/CAPP (Product R&D Management System), ERP/SRM (Raw Material Supplier Management System), ERP/MES (Production and Manufacturing Management System), ERP/TMS (Delivery Transportation Management System), ERP/CRM (Customer File Management System), etc.
, by collecting data from the big database, to achieve customer needs, design and development, raw material procurement management and distribution, The information management of the whole process from manufacturing to product delivery covers quality management to every link, eliminating hidden quality hazards to the greatest extent and ensuring production safety
.

Take ERP/SRM (Raw Material Supplier Management System) as an example
.
Through this system, Far East Horizon has achieved full control
over supplier qualifications.
First-in-first-out management of raw materials, that is, in order to ensure the best performance of raw materials, the incoming raw materials are sorted by time to ensure quality and speed up turnover
.
At the same time, the change of raw and auxiliary material formula, the change of new shortlisted manufacturers and the change of newly purchased raw materials must be re-analyzed to ensure that the material indicators are stable and controllable and prevent quality problems
.

Far East Horizon also builds a quality online monitoring system based on Internet technology to build quality integrity
throughout the whole process.
As a process product, wire and cable may be covered in the production process, and the quality information involved in each process may be covered, which cannot be visualized throughout the process, and it is difficult to obtain the quality trust
of customers 。 In view of this pain point, Far East Horizon combined the production process of power cables and conductors, sorted out 10 main processes including wire drawing, stranding, insulation, sheath and test, etc.
, collected monitoring data from each process through the production line monitoring module and factory test monitoring module, and opened the interface with the planned orders of EBS and MES systems to form an interconnection, realizing the quality monitoring of the whole process of cable production and the traceability
of quality information in the whole process.

This system not only makes the whole process of cable production data visible, but also reduces inspection blind spots through online intelligent monitoring, better guides employees to operate in accordance with regulations, and plays a role in improving product quality, reducing scrap rate and reducing quality loss; At the same time, the original hidden production process has been made explicit, and it has the ability to show customers that product quality can be confirmed through video or data without going to the scene, which further enhances the quality trust of customers and makes the concept of "Far East Cable, Global Trust" more deeply rooted in the hearts
of the people.

The system can also promote process optimization, improve process control accuracy, accurate thickness control, and reduce material consumption by 5%; Through real-time online monitoring and cable process requirements verification, combined with man, machine, material, method, environment, measurement and multiple factors for comparative analysis, to create the optimal on-site process parameters, to achieve knowledge management precipitation, to help employees grow.
.
.

The development of the Far East today is inseparable from the adherence
to the concept of quality.
Since its establishment, Far East Horizon has always adhered to the high standard of "quality lifeline", providing customers with products that exceed expectations, and winning the trust
of customers.
In the future, Far East will continue to promote comprehensive digitalization and intelligence, build an industrial Internet benchmark enterprise for the whole industrial chain, manufacturing process, product life cycle control and Internet integration development of key industries, become a digital enterprise with competitive advantages, further improve product quality, and contribute to the high-quality development of the manufacturing industry
.
(Wang Jun)