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Dubai-based materials portfolio company Pearl Covestro Polyurethane Systems LLC (soon to be renamed Pearl Polyurethane Systems) has launched a new R&D program in the Middle East to develop an improved continuous sandwich panel concept with the aim of continuously bringing groundbreaking breakthrough new product
.
The goal of the program is to investigate new solutions for continuous sandwich panel production in order to achieve an overall improvement of up to 20% in insulation performance compared to the current industry standard
.
Part of the research will develop alternative blends of pentane and other additives using greener fourth-generation liquid blowing agents
.
The initiative framework calls for solutions in six main areas: sustainability, improved fire safety, improved insulation, durability, economy and ease of use
.
In the past, the company has supplied polyurethane foam portfolios for several iconic projects in the Gulf, including The Palm, Downtown Dubai and Ski Dubai in the Mall of the Emirates
.
Initially, new products will be developed for the Middle East, followed by other international markets
.
The development of each new product family will follow an established R&D timeline of six months or more, divided into four main phases: design process, product development, product trial and final product delivery
.
Ilhan Kurt, appointed head of research and development at Pearl Polyurethanes Portfolio, said: "Keeping our sustainability goals in mind, our research and development team will address a range of issues, such as how to use environmentally friendly fourth-generation blowing agents more effectively, Pentane and other admixtures to dramatically improve insulation performance while ensuring economy remains
.
Our challenge is to continually improve on current industry standards
.
Finding the right balance between all these key factors is our main goal
.
"Furthermore, our research will focus on new ways to reduce the average continuous sandwich panel thickness while maintaining insulating properties, fire resistance and reducing smoke generation
.
"
Ilhan Kurt added: "Pearl Polyurethanes Portfolio is the first material integrator in the Middle East to launch a next-generation spray foam portfolio with zero ozone depletion potential
.
It is this commitment to innovation and continuous improvement that drives our The R&D team breaks the conventional thinking and achieves more industry firsts in the future
.
"
In February 2021, Pearl Industries Ltd.
signed an agreement to acquire the remaining 51% stake in Pearl Polyurethanes Portfolio Ltd from former joint venture partner Covestro
.
The transaction is expected to close in mid-June 2021
.
The newly independent company will be renamed Pearl Polyurethane Materials Portfolio GmbH and has confirmed a long-term supply and technical service agreement with Germany's Covestro to ensure consistent supply to existing and new customers
.
Pearl Polyurethanes Portfolio offers a comprehensive portfolio of polyurethane formulations and prepolymers for the production of high performance polyurethane foams and elastomers under a range of brand names
.