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Globalization, aging, urbanization, and increasingly severe environmental changes have brought enormous challenges to the future of manufacturing
.
As the manufacturing industry has once again become the driving force for the stable development of the global economy, all countries in the world have accelerated the pace of industrial development: from the United States' "Manufacturing Revival" plan to Germany's "Industry 4.
0 " strategy, to China's "Twelfth Five-Year Plan" "Development planning, the manufacturing industry is gradually becoming the top priority of the economic development of various countries, and the future manufacturing industry has become an important global proposition
.
As the manufacturing industry has once again become the driving force for the stable development of the global economy, all countries in the world have accelerated the pace of industrial development: from the United States' "Manufacturing Revival" plan to Germany's "Industry 4.
Although the overall manufacturing level has been continuously improved after the continuous upgrading and development of the injection molding industry in recent years, in general, domestic injection molding manufacturers are still in an extensive operation stage, and intelligent manufacturing is imminent
.
equipment networking equipment networking
Industrial Internet of Things technology provides a new breakthrough for intelligent manufacturing
.
Industrial Internet of Things technology provides a new breakthrough for intelligent manufacturing
.
In the workshop of injection molding manufacturing enterprises, injection molding machines are the main production resources
.
production data visualization production data visualization
With the advancement of the Made in China 2025 strategy, information technology has penetrated into all aspects of the industrial chain of manufacturing enterprises, RFID , industrial sensors, industrial automatic control systems, industrial Internet of Things, ERP , APS , MES , CAD/CAM/CAE/CAI and other technologies It has been widely used in injection molding manufacturing enterprises, especially the application of new-generation information technologies such as the Internet of Things in the industrial field.
Injection molding enterprises have also entered a new development stage of the Internet industry, and the data they have is increasingly rich
.
With the advancement of the Made in China 2025 strategy, information technology has penetrated into all aspects of the industrial chain of manufacturing enterprises, RFID , industrial sensors, industrial automatic control systems, industrial Internet of Things, ERP , APS , MES , CAD/CAM/CAE/CAI and other technologies It has been widely used in injection molding manufacturing enterprises, especially the application of new-generation information technologies such as the Internet of Things in the industrial field.
At the production site, data is collected every few seconds, including injection cycle, injection pressure, maximum injection pressure, melt temperature, mold temperature, injection speed, injection volume, injection displacement and other process parameters, as well as real-time production data, Quality data, etc.
On the R&D side, through digital R&D, virtual manufacturing of the production process, and rapid introduction of new products into production, in addition to imported products, using big data technology, a virtual model can be established for the production process of the product, and the production process can be simulated and optimized.
Transparent production process Transparent production process
By building a smart factory, it can promote the simulation optimization, digital control, real-time monitoring of status information, traceability of the entire information process, and adaptive control of the manufacturing process, thereby realizing intelligent management and control of the entire process
.
The core purpose of an enterprise's development of intelligent manufacturing is to expand the product value space and realize value growth based on the improvement of production efficiency and product efficiency
.
Therefore, its smart factory construction model is to promote the intelligentization of production equipment.
By introducing various types of intelligent equipment and intelligent production units that meet the needs of production, it can improve the ability of precision manufacturing, agile manufacturing and transparent manufacturing
.
By building a smart factory, it can promote the simulation optimization, digital control, real-time monitoring of status information, traceability of the entire information process, and adaptive control of the manufacturing process, thereby realizing intelligent management and control of the entire process
.
The core purpose of an enterprise's development of intelligent manufacturing is to expand the product value space and realize value growth based on the improvement of production efficiency and product efficiency
.
Therefore, its smart factory construction model is to promote the intelligentization of production equipment.
By introducing various types of intelligent equipment and intelligent production units that meet the needs of production, it can improve the ability of precision manufacturing, agile manufacturing and transparent manufacturing
.
Injection molding enterprises realize the automation, intelligence and digitization of the production process through intelligent production scheduling APS , production execution MES , warehouse management WMS , data acquisition SCADA , logistics control WCS and other system integration and interaction with intelligent hardware.
In order to ensure that decision makers and managers at all levels can grasp the changes in the production site in a shorter time, make accurate judgments and formulate rapid response measures, to ensure that the production plan is reasonably and quickly revised, and the production process Unimpeded, resources are fully and effectively utilized, so as to maximize production efficiency
.
In order to ensure that decision makers and managers at all levels can grasp the changes in the production site in a shorter time, make accurate judgments and formulate rapid response measures, to ensure that the production plan is reasonably and quickly revised, and the production process Unimpeded, resources are fully and effectively utilized, so as to maximize production efficiency
.
Unmanned production site
Unmanned production site Unmanned production site"Made in China 2025" promotes the wide application of intelligent equipment such as industrial robots, robotic arms, intelligent logistics equipment, and intelligent warehousing equipment, making it possible for unmanned manufacturing in factories
.
At the production site of an injection molding enterprise, injection molding machines, intelligent robots, AGVs, vertical warehouses and all other manufacturing units are automatically scheduled for production, and workpieces and materials are automatically scheduled for loading and unloading, which can achieve an unattended fully automated production mode
.
The entire production process does not require manual participation, and truly realizes "unmanned" intelligent production
.
.
At the production site of an injection molding enterprise, injection molding machines, intelligent robots, AGVs, vertical warehouses and all other manufacturing units are automatically scheduled for production, and workpieces and materials are automatically scheduled for loading and unloading, which can achieve an unattended fully automated production mode
.
The entire production process does not require manual participation, and truly realizes "unmanned" intelligent production
.
