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Get the best results with ISRA's fully reliable comprehensive inspection system
Get the best results with ISRA's fully reliable comprehensive inspection systemChina has become one of the largest electric vehicle markets in the world, and Dezhou Donghong Membrane Technology Co.
, Ltd.
has decided to add lithium battery membranes to its broad product portfolio
.
As shift workers lose focus after long periods of visual inspection of film materials, Dezhou Donghong decided to install ISRA's SMASH system, a fully reliable and comprehensive inspection system to quickly obtain the most accurate results
.
In addition to the extremely stringent quality requirements for battery film production, Dezhou Donghong has to deal with another challenge: film products may have undetectable micron-scale pinholes and almost unclassifiable white spots
.
After product testing, the results show that ISRA's solution with anti-shake settings is the most suitable, and eventually becomes the preferred system of Dezhou Donghong
.
“First, we marked certain types of defects on a piece of film and then tested the ISRA system’s ability to classify
.
It is reported that the company has used the system in three main production lines of battery film and several coating and slitting production lines
.
Inspection data drives sustainable process improvements
Inspection data drives sustainable process improvementsInternal reports confirm the first advantage: faster production, higher volumes and higher volumes
.
In addition, inspection results provide data for process quality assessment and create opportunities for continuous production improvement
.
Engineers use the different versions of reports generated by the system, such as distribution graphs, data graphs, and trends, to identify problems and fix them by modifying the process
.
In addition, the operator can 100% determine the quality and grade of each finished coil and store it separately in quality grades A to
D.
Automated inspection has become a trend - ISRA is still the first choice
Automated inspection has become a trend - ISRA is still the first choiceAs of recently, the shift from manual inspection to automated inspection has become a trend in China's battery film production industry, and there is a continuing momentum
.
According to Mr.
Chi, many of Dezhou Donghong's competitors are upgrading their testing capabilities, and their companies are considering further investments
.
Given that the system test results are very satisfactory, Dezhou Donghong will naturally consider continuing to cooperate with ISRA when upgrading more production lines
.
"Yes, we think SMASH may be used for the next cooperation," Chi Kaifeng revealed when asked about the plans of the quality assurance department
.
The ISRA SMASH system is quick to start, and the operator training module is well structured to ensure quick start and safe operation
.
In addition, the system has multiple functions such as anti-shake settings and "override detection", which can maximize the production line output through intelligent roll cutting or repair even after the production process, giving full play to the advantages of the system in daily production
.
