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In order to further expand its production capacity to meet the needs of sustainable plastics processing, Asahel, a blown film manufacturer based in Benin, West Africa, has again ordered a compounding line from Coperion for the production of biodegradable plastics
.
Asahel and Coperion reached their first collaboration and ordered a pilot line at the July 2018 plastic bag and packaging exhibition, and subsequently successfully produced biodegradable plastics, and the newly purchased new compounding line will be used to further expand production capacity
.
The newly purchased STS 65 Mc11 twin-screw extruder and its upstream and downstream equipment are currently being installed and commissioned on site and will be put into use in the spring of 2021
.
STS 65 Mc11 twin screw extruder
.
More flexible compounding technology
More flexible compounding technologyCoperion has designed Asahel's compounding line to be very flexible to meet the various processes and formulations that may be encountered during the production of biodegradable materials
.
Among the four loss-in-weight metering feeding scales, two T35 twin-screw feeders, one S60 single-screw feeder and one liquid scale are included
.
Both T35 twin-screw feeders are equipped with Coperion K-Tron’s unique ActiFlow™ intelligent flow-assist device, which can reliably and effectively avoid material bridging or rat holes in the hopper
.
All four scales are mounted on the patented SFT weigh module
.
ActiFlow™ Smart Flow Device
.
ActiFlow™ Smart Flow Device
.
In the processing section of the STS 65 Mc11 extruder, the biodegradable polymer is in a molten state, and the non-meltable parts such as starch will be plasticized
.
At the same time, effective dispersion and devolatilization are achieved in the processing section
.
Then, the material strip flowing out of the die hole of the machine head is immersed in a water tank for cooling, then dehydrated by the surface of the suction dryer, and then granulated by the SP 220 treasure strand pelletizer
.
.
At the same time, effective dispersion and devolatilization are achieved in the processing section
.
Then, the material strip flowing out of the die hole of the machine head is immersed in a water tank for cooling, then dehydrated by the surface of the suction dryer, and then granulated by the SP 220 treasure strand pelletizer
.
Coperion provides anti-wear treatment to all parts of the equipment that can come into contact with materials
.
The operational flexibility of the equipment has also been greatly improved
.
Asahel can use this compounding line to process all kinds of raw materials, even corrosive or abrasive materials can guarantee a long service life
.
.
The operational flexibility of the equipment has also been greatly improved
.
Asahel can use this compounding line to process all kinds of raw materials, even corrosive or abrasive materials can guarantee a long service life
.
sustainable company strategy
sustainable corporate strategy sustainable corporate strategySince 2018, Benin has banned the import, production, sale and use of petroleum-based plastic bags and packaging products
.
Before that, Asahel used new PE pellets and regrind to make its own film products, which are widely used in daily necessities and supermarket shopping bags
.
.
Before that, Asahel used new PE pellets and regrind to make its own film products, which are widely used in daily necessities and supermarket shopping bags
.
The new environmental ban is both a challenge and an opportunity for Asahel
.
The company switched all products to biodegradable plastics
.
After successful experiments and relevant training in Coperion's Stuttgart laboratory, Asahel started to produce biodegradable plastics locally with a ZSK 26 Mc18 experimental line, and then used these materials in the next step to produce his own biodegradable bags and packaging products
.
.
The company switched all products to biodegradable plastics
.
After successful experiments and relevant training in Coperion's Stuttgart laboratory, Asahel started to produce biodegradable plastics locally with a ZSK 26 Mc18 experimental line, and then used these materials in the next step to produce his own biodegradable bags and packaging products
.
With the newly acquired Coperion compounding system, Asahel can significantly increase the production capacity of its own products
.
David Romaric Tinkou, Head of Development at Asahel, is very satisfied with the current development strategy of the company: "We have successfully transformed our products into biodegradable materials to meet the needs of the market
.
We are very grateful for Coperion's reliable technical and process support
.
We have successfully integrated the Production needs and environmental protection
.
We will continue to promote the goal of sustainable development and expect the new compounding system to significantly increase our product production capacity in the short term
.
”
.
David Romaric Tinkou, Head of Development at Asahel, is very satisfied with the current development strategy of the company: "We have successfully transformed our products into biodegradable materials to meet the needs of the market
.
We are very grateful for Coperion's reliable technical and process support
.
We have successfully integrated the Production needs and environmental protection
.
We will continue to promote the goal of sustainable development and expect the new compounding system to significantly increase our product production capacity in the short term
.
”