You know that CIX100 is a master of cleanliness testing, but you don’t necessarily know that it is still a material analysis

The overall process is roughly as follows:

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case analysis

Take the cleanliness inspection of the automobile industry as an example: the fuel injector is one of the important parts in the automobile fuel system, and the fuel injector failure caused by the cleanliness problem becomes one of the main failures of the fuel injector
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Research shows that injector failures caused by cleanliness issues account for 86% of 0km failures, while injector failures caused by particulate pollution account for more than 60% of after-sales failures
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The role of the fuel injector in the engine electronic control system is the actuator that controls the fuel injection volume, so its fault is mainly manifested in the inaccurate fuel injection volume, which may cause over or insufficient fuel injection, and at least cause the engine to burn Even, misfire or flameout; large-displacement engine due to large torque, injector failure causes the engine to stall during regular injection, and finally may cause piston pump oil phenomenon and a major accident of top-bending connecting rod.
It seems that the solution is The failure caused by the cleanliness of the injector has become a major problem that needs to be solved urgently in the industry
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Olympus CIX100 can quickly, accurately, and automatically check the cleanliness of the injector, and can check particles with a particle size ranging from 2.
5um to 42mm
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For details, you can view the following video:

Modern industry cannot do without technical cleanliness testing standards

The cleanliness requirements of modern industrial standards are more complicated, including VDA 19.
1, VDA 19.
2, ISO 16232, ISO 4406, ISO 4407, USP 788, ASTM E1216-11:2016, NAS1638:1964 and various company specifications
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The CIX100 system is an overall solution designed for automated cleanliness testing.
The system almost meets various cleanliness indicators
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The system is designed to detect pollutants as small as 2.
5 μm in one scan, and can distinguish between metal particles, non-metal particles and fibers
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All components have been optimized for the accuracy, reproducibility, repeatability and seamless integration of high-productivity system data
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By combining intuitive workflows with mission-critical automation, it not only helps speed up detection, but also greatly reduces the risk of human error and sample contamination
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The Olympus cleanliness microscope CIX100 also supports material detection and analysis .
The supported material solutions include grain size intercept method, grain size area method , cast iron analysis, non-metallic inclusion analysis, layer thickness analysis, dendrite spacing measurement, phase analysis, porosity and coating thickness measurement
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CIX100: High-efficiency solution for technical cleanliness testing

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  Ensure accuracy and repeatability: The equipment is composed of high-level optical technology, high-sensitivity color camera, and concise and intelligent software to provide stable operation results;

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  Operability: According to the easy-to-understand work flow, human operation control is minimized, irrelevant skills and experience, anyone can get reliable and accurate data;

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  High-speed scanning: Metal/non-metal can be classified in one scan, high-speed puzzles, a complete filter can be scanned in about 3 minutes, the results are displayed in real time, and NG/OK is predicted in advance
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  Comprehensive standards: support the cleanliness standards of the automotive, aerospace, medical and other industries.
  Images and data can be obtained in one scan, and multiple international cleanliness standards can be switched freely
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