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Pharmaceutical Network Technical Article: In the pharmaceutical industry, tablet presses are commonly used in tablet production equipment In recent years, in the rapid development of the pharmaceutical, health care products market and huge demand, the chip press market also ushered in a good opportunity, more intense competition In this context, in order to improve market competitiveness, the user's selection starting point has become a tablet manufacturer stoic manufacturers have to consider the factors
Industry said that, in general, users will be based on the grade and added value of equipment, affordability, workshop floor space, production size and other factors
In terms of equipment grade and added value, secondary, high value-added equipment performance, high degree of automation, to ensure the quality of products, but also become the main choice of major customers
In terms of affordability, imported tablet presses have advantages in terms of technology, equipment stability and product quality, but the price is 5 to 6 times or more of the same domestic production equipment Users generally need to be measured by their affordability when choosing a device
In terms of the floor area of the workshop, if the floor arrangement of the workshop is relatively generous in the area, you can choose the medium and low speed press, the number of tablet manufacturers equipment can be appropriately increased, thereby reducing the input of equipment;
"Regardless of the area is large or small, the tablet manufacturers should be at least 2 presses appropriate This avoids production stops in the event of a chip press failure "The industry says so
In terms of the size of the output, the user in the selection of equipment, the need to determine the need for the equipment of the single production, so as to determine the selection of equipment
It is reported that at present, many tablet manufacturers from the trial to gradually recognized the high-speed rotary tablet press, this type of tablet press with small chip difference, energy saving, small footprint, high degree of information advantages Industry said that in terms of high-speed rotary press selection, users will generally focus on the price-performance from six aspects of selection
First, the output output is high Under the conditions of the same diameter and similar die number, the output output of high-speed rotary chip press is 4 to 5 times that of low-speed rotary chip press
Second, the product yield is high The material loss in the tablet production process is mainly concentrated in the initial parameter setting and adjustment of the test tablet and pre-shutdown load reduction protection two stages High-speed rotary presses have high utilization rates to avoid waste of material
Third, the direct cost of equipment is basically flat Industry pointed out that the price of a domestic high-speed rotary chip press is equivalent to the price of 4 to 5 low-speed rotary chip press, but low-speed rotary chip press must be equipped with multiple sets of auxiliary equipment, the comprehensive calculation will be similar
Fourth, energy saving and consumption reduction is significant It is reported that a high-speed rotary press needs to use purification workshop about 20m2, and low-speed rotary press a total of 40 to 60m2 As the area of the purification area is increased, the amount of clean air required for the production process increases in proportion Over time, the cost difference is obvious
Its fifth, the equipment of the auxiliary equipment In the chip process, in addition to the tablet host, each host also need to configure the lifting feeder, vacuum cleaner, sieve machine and metal detector and other auxiliary equipment Therefore, the overall energy consumption costs are not small
Sixth, labor costs are greatly reduced It is understood that domestic pharmaceutical companies generally to each tablet machine configuration of 1 to 2 operating workers And high-speed rotary press automation control degree is high, 1 person can operate a number of devices
Seven, equipment management costs significantly reduced The daily cleaning and maintenance of the press is essential In addition to labor costs, a large amount of consumables is required Therefore, the advantages of high-speed rotary press ess-sounding presses are self-evident
However, the industry points out that it is important to note that high-speed rotary press production is high, in the event of a sudden shutdown, will have an impact on production schedule, and the choice of low-volume presses with relatively low production will have less risk.