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The production process of N-Pyridin-2-yl-4-(4,4,5,5-tetramethyl-[1,3,2]dioxa, also known as Meldrum's acid, is a complex and multi-step process that involves several chemical reactions and purification steps.
The final product is a highly useful intermediate in the synthesis of various pharmaceuticals, agrochemicals, and other industrial chemicals.
The production process of Meldrum's acid can be broken down into the following steps:
- Preparation of the reagents: The first step in the production of Meldrum's acid is the preparation of the reagents that will be used in the reaction.
This typically involves the preparation of a solution of 2,4-dichloro-6-nitro-1,3,5-triazine (4) in a solvent such as acetonitrile or methanol, and the preparation of a solution of triethyl amine (3) in a solvent such as ether or hexane. - Diazotization: The next step is the diazotization of 2,4-dichloro-6-nitro-1,3,5-triazine (4), which is typically done by adding a solution of sodium nitrite (2) and hydrochloric acid (HCl) to the solution of 4 in the presence of a solvent such as water or acetonitrile.
This reaction yields the diazonium salt 5, which is a highly unstable compound that can undergo further reactions. - Coupling reaction: The diazonium salt 5 is then coupled with triethyl amine (3) in the presence of a solvent such as ether or hexane.
This reaction results in the formation of the intermediate compound 6, which is a nitrogen-containing compound with a tetramethylgermylidene group. - Hydrolysis: The next step is the hydrolysis of the intermediate compound 6, which is typically done by adding a dilute solution of a mineral acid such as hydrochloric acid (HCl) or sulfuric acid (H2SO4) to the reaction mixture.
This reaction results in the formation of N-pyridin-2-yl-N-tetramethyl-[1,3]dioxasetane-2,10-dione (7), which is a colorless solid that can be purified by recrystallization. - Repetitive hydrolysis: The final step in the production of Meldrum's acid is the repetitive hydrolysis of the compound 7, which is typically done by adding a dilute solution of a mineral acid such as hydrochloric acid (HCl) or sulfuric acid (H2SO4) to the reaction mixture.
This reaction results in the formation of finely crystalline Meldrum's acid (8), which can be further purified by recrystallization.
Overall, the production process of Meldrum's acid involves several chemical reactions and purification steps, and requires the use of various reagents and solvents.
The final product, Meldrum's acid, is a highly useful intermediate in the synthesis of various pharmaceuticals, agrochemicals, and other industrial chemicals.
It is important to note that the production of Meldrum's acid requires strict adherence to safety protocols and guidelines, as the reagents and solvents used in the production process can be hazardous if handled improperly.