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The production process of 7-chloro-5-(4-hydroxyphenyl)-1,3-dihydro-1,4-benzodiazepin-2-one, also known as Mebendazole, involves several steps, including synthesis, purification, and formulation.
Synthesis:
The synthesis of Mebendazole involves several chemical reactions, which are carried out in a multi-step process.
The synthesis process begins with the reaction of aniline with ortho-phenylene diamine in the presence of an acid catalyst to form 4-aminophenol.
This is followed by the reaction of 4-aminophenol with formaldehyde and sodium hydroxide to form crude 4-hydroxyphenylenaline.
The crude product is then reduced to form 4-hydroxyphenylenaline-amine.
The next step in the synthesis process is the reaction of 4-hydroxyphenylenaline-amine with chloral hydrate in the presence of an acid catalyst to form 7-chloro-5-(4-hydroxyphenyl)-1,3-dihydro-1,4-benzodiazepin-2-one.
Purification:
After the synthesis process, the Mebendazole is purified to remove any impurities that may have been introduced during the synthesis process.
This purification process typically involves several steps, including crystallization, filtration, and chromatography.
The purified Mebendazole is then dried and sieved to obtain a uniform powder.
Formulation:
The final step in the production process of Mebendazole is the formulation of the drug into various dosage forms, such as tablets, capsules, and suspensions.
The formulation process involves combining the purified Mebendazole with other excipients, such as binders, fillers, and lubricants, to form a uniform dosage form.
The dosage form is then packaged and labeled according to the requirements of the relevant regulatory authorities.
Quality Control:
The quality of the Mebendazole produced in the synthesis process is controlled through various tests, such as chemical tests, physical tests, and microbiological tests.
These tests ensure that the Mebendazole meets the required quality standards and is safe for use in patients.
Regulatory Approval:
The production and sale of Mebendazole are regulated by the relevant regulatory authorities in different countries.
The manufacturer of Mebendazole must obtain approval from these authorities before the drug can be marketed and sold in the respective countries.
This approval process involves the submission of data from clinical trials, preclinical studies, and the production process, as well as the results of quality control tests.
Conclusion:
The production process of Mebendazole involves several steps, including synthesis, purification, and formulation.
The process is carried out in a multi-step manner and requires strict quality control to ensure the safety and efficacy of the drug.
The production and sale of Mebendazole are regulated by the relevant regulatory authorities in different countries, and the manufacturer must obtain approval before the drug can be marketed and sold.