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The production process of 6(5H)-quinolinone,7,8-dihydro- is a complex and multi-step process that involves several chemical reactions.
It is a key intermediate in the synthesis of a wide range of pharmaceuticals, dyes, and other chemical products.
In the chemical industry, it is produced on a large scale using various production methods.
The production process of 6(5H)-quinolinone,7,8-dihydro- can be divided into several steps, including:
- Preparation of raw materials: The production process begins by preparing the required raw materials, which include various chemicals such as acetates, amines, and aldehydes.
These raw materials are procured from reliable suppliers and are subjected to rigorous quality control checks to ensure their purity and quality. - Nucleophilic substitution: The first step in the production process is nucleophilic substitution, which involves the reaction of an alkali metal or an alkaline earth metal salt with alpha-hydroxy carboxylic acid or a derivative thereof in the presence of a solvent.
This reaction is carried out at a controlled temperature and pressure to ensure maximum yield and purity. - Formation of quinoline: In the next step, the product obtained from the previous reaction is treated with a reagent such as hydrochloric acid, sulfuric acid, or nitric acid to form quinoline.
This reaction is exothermic and is carried out with proper safety measures to prevent any accidents. - Oxidation: The next step involves the oxidation of quinoline, which is carried out by treating it with an oxidizing agent such as potassium permanganate, manganese dioxide, or hypochlorite.
This reaction is carried out in the presence of a solvent, and the mixture is stirred to ensure uniform mixing. - Reduction: The product obtained from the previous reaction is then treated with a reducing agent such as lithium aluminum hydride, sodium borohydride, or hydrogen in the presence of a solvent.
This reaction is carried out at a controlled temperature and pressure to ensure maximum yield and purity. - Recrystallization: The final step in the production process is recrystallization, which involves the purification of the product obtained from the previous reaction.
The product is dissolved in a solvent, and the solution is allowed to cool slowly.
The crystals that form are then collected, washed with a solvent, and dried to obtain pure 6(5H)-quinolinone,7,8-dihydro-.
In summary, the production process of 6(5H)-quinolinone,7,8-dihydro- involves several chemical reactions, including nucleophilic substitution, formation of quinoline, oxidation, reduction, and recrystallization.
These reactions are carried out in a series of steps, and the product is purified at each stage to ensure its quality and purity.
The production process is highly efficient and can be scaled up to produce large quantities of the product for commercial use in the pharmaceutical and other industries.
The use of advanced technologies such as continuous flow reactors, microwave-assisted reactions, and other green chemistry techniques is expected to further improve the efficiency and sustainability of the production process in the future.