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The production process of 6,7-dihydrobenzo[b]thiophen-4(5H)-one, also known as 2-acetyl-5-(m-nitrophenyl)-3-pyridinecarboxylic acid, is a complex and multi-step process that involves several chemical reactions and purification steps.
This process is commonly used in the pharmaceutical industry for the production of certain medications, such as thiophene-2-carboxylic acid.
The production process of 6,7-dihydrobenzo[b]thiophen-4(5H)-one typically involves the following steps:
- Preparation of the starting materials: In order to produce 6,7-dihydrobenzo[b]thiophen-4(5H)-one, several starting materials are required, including aniline, acetyl chloride, and sodium hydroxide.
These starting materials must be thoroughly purified and dried before they are used in the production process. - The first nitration step: In this step, aniline is treated with nitric acid to produce 4-nitroaniline.
This reaction is typically carried out in the presence of a solvent, such as water or acetonitrile, and a catalyst, such as sulfuric acid or nitric acid. - The second nitration step: In this step, 4-nitroaniline is treated with nitric acid to produce 4-nitro-3-munitions-nitrobenzene.
This reaction is typically carried out in the presence of a solvent, such as water or acetonitrile, and a catalyst, such as sulfuric acid or nitric acid. - The diazotization step: In this step, 4-nitro-3-munitions-nitrobenzene is treated with sodium nitrite and hydrochloric acid to produce 4-nitro-3-pyridine-2-carboxaldehyde.
This reaction is typically carried out in the presence of a solvent, such as water or acetonitrile, and a catalyst, such as sodium nitrite. - The second diazotization step: In this step, 4-nitro-3-pyridine-2-carboxaldehyde is treated with sodium nitrite and hydrochloric acid to produce 4-nitro-3-pyridine-2-carboxylic acid.
This reaction is typically carried out in the presence of a solvent, such as water or acetonitrile, and a catalyst, such as sodium nitrite. - The oxidation step: In this step, 4-nitro-3-pyridine-2-carboxylic acid is treated with potassium permanganate to produce 6,7-dihydrobenzo[b]thiophen-4(5H)-one.
This reaction is typically carried out in the presence of a solvent, such as water or acetonitrile. - Purification: The final product, 6,7-dihydrobenzo[b]thiophen-4(5H)-one, is typically purified by recrystallization or chromatography.
This step is necessary to remove any impurities that may have been introduced during the production process.
It is important to note that the production process of 6,7-dihydrobenzo[b]thiophen-4(5H)-one is a highly chemical process that requires a high level of expertise and specialized equipment.
It is typically carried out in a controlled environment, such as a laboratory or a industrial plant, and is subject to strict regulations and safety protocols.
In conclusion, the production process of 6,7-dihydrobenzo[b]thiophen-4(5H)-one is a multi-step process that involves several chemical reactions and pur