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The production of 5-methyl-3(2H)-pyridazinone, also known as 5-methyl-3-oxazolidinone, is a complex process that involves several steps and requires specialized equipment and conditions.
This article will outline the production process of 5-methyl-3(2H)-pyridazinone in the chemical industry.
Step 1: Preparation of the starting material
The production of 5-methyl-3(2H)-pyridazinone begins with the preparation of the starting material, which is typically an amino acid such as glycine, alanine, or valine.
These amino acids are converted into the corresponding amino aldehyde through a series of chemical reactions, including oxidation, reduction, and condensation.
Step 2: Condensation reaction
The amino aldehyde obtained from the previous step is then subjected to a condensation reaction with another amino aldehyde in the presence of a condensing agent, such as oxalic acid or malonic acid.
This results in the formation of a diamine, which is then converted into a primary amine through a further reaction with an appropriate reagent.
Step 3: Reduction reaction
The primary amine obtained from the previous step is then reduced to an alcohol using a reducing agent, such as lithium aluminum hydride (LiAlH4) or hydrogen in the presence of a catalyst, such as palladium on barium oxide.
Step 4: Ring-closing reaction
The alcohol obtained from the previous step is then subjected to a ring-closing reaction, where it is converted into a pyrazole derivative through the action of a strong acid catalyst, such as hydrochloric acid or sulfuric acid.
Step 5: Oxidation reaction
The pyrazole derivative obtained from the previous step is then oxidized to form the 3(2H)-pyridazinone ring using an oxidizing agent, such as potassium permanganate or sodium periodate.
Step 6: Dehydration reaction
Finally, the 3(2H)-pyridazinone obtained from the previous step is dehydrated using a dehydrating agent, such as sodium sulfate or phosphorus pentoxide, to remove any water molecules that may be present in the reaction mixture.
The overall production process of 5-methyl-3(2H)-pyridazinone involves several steps that require careful control of reaction conditions, such as temperature, pressure, and the use of specialized reagents and catalysts.
The entire process typically takes several days to complete, and requires specialized equipment, such as reactors, distillation columns, and filtering systems, to isolate and purify the final product.
In conclusion, the production of 5-methyl-3(2H)-pyridazinone is a complex process that involves several steps, each of which requires careful control of reaction conditions and the use of specialized equipment.
The production of this important intermediate in the chemical industry requires a thorough understanding of the underlying chemistry and the ability to control the reaction conditions to ensure a high-quality final product.