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The production process of 5-bromo-N3-methyl-pyrazine-2,3-diamine is a complex and multi-step process that involves several chemical reactions and purification steps.
In the chemical industry, the production of this compound is typically carried out in batch or continuous reactors, depending on the scale of the production.
The process can be broken down into several stages, including the preparation of the starting materials, the actual synthesis, and the purification of the final product.
Preparation of Starting Materials
The production of 5-bromo-N3-methyl-pyrazine-2,3-diamine begins with the preparation of the starting materials, which include methyl-pyrazine, N3-methyl-pyrazine, and potassium bromide.
Methyl-pyrazine is typically synthesized from pyrazine through a series of chemical reactions, while N3-methyl-pyrazine is prepared by aminating methyl-pyrazine with ammonia.
The potassium bromide is typically obtained by the action of hydrobromic acid on potassium carbonate.
Synthesis of 5-bromo-N3-methyl-pyrazine-2,3-diamine
The synthesis of 5-bromo-N3-methyl-pyrazine-2,3-diamine involves several steps, including the condensation of N3-methyl-pyrazine with potassium bromide, the reaction of the resulting product with sodium hydroxide, and the reduction of the resulting diazonium salt with hydrazine.
The condensation step is typically carried out in a reaction flask fitted with a condenser and a stirring bar, and is typically performed at a temperature of around 50-60°C.
The reaction of the diazonium salt with hydrazine is typically carried out in the presence of a solvent such as ether or hexane, and is typically performed at a temperature of around 0-10°C.
Purification of 5-bromo-N3-methyl-pyrazine-2,3-diamine
After the synthesis of 5-bromo-N3-methyl-pyrazine-2,3-diamine, the product must be purified to remove any impurities that may have been introduced during the synthesis process.
This typically involves several purification steps, including the precipitation of the product with a solvent such as ether or hexane, the filtration of the precipitated product, and the recrystallization of the product from a solvent such as ethyl acetate or benzene.
Final Stage of Production: Characterization
After the purification of the product, it is typically characterized to determine its purity, molecular weight, and other properties.
This typically involves several techniques, including spectroscopy, chromatography, and calorimetry.
The characterization results are used to confirm that the product meets the desired specifications and to identify any impurities that may need to be removed.
Conclusion
The production process of 5-bromo-N3-methyl-pyrazine-2,3-diamine is a complex and multi-step process that involves several chemical reactions and purification steps.
The production of this compound is typically carried out in batch or continuous reactors, depending on the scale of the production.
The process can be broken down into several stages, including the preparation of the starting materials, the actual synthesis, and the purification of the final product.
Proper control of the production process is essential to ensure that the product meets the desired specifications and that the production is carried out in a safe and efficient manner.