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Overview:
The Production Process of 5-BROMO-6-CHLOROPYRAZIN-2-AMINE
5-Bromo-6-chloropyrazine-2-amine, also known as 5-BCP, is an organic compound commonly used as an intermediate in the production of various pharmaceuticals, agrochemicals, and pesticides.
The compound is synthesized through several chemical reactions, and the production process involves several steps.
In this article, we will discuss the production process of 5-BCP in detail, including the starting materials, chemical reactions, and purification techniques used in the process.
Starting Materials:
The production of 5-BCP typically starts with the reaction of chloroform and sodium hydroxide to produce chlorodiform, which is then converted into a compound called 2,4-dichloro-6-hydroxyaniline.
This compound is then nitrated with nitric acid to produce 2,4-dichloro-6-nitroaniline, which is the starting material for the production of 5-BCP.
Chemical Reactions:
The production of 5-BCP typically involves several chemical reactions, including the following:
- The reaction of 2,4-dichloro-6-nitroaniline with ammonia to produce 2,4-dichloro-6-aminonitroaniline.
- The reduction of 2,4-dichloro-6-aminonitroaniline with hydrogen in the presence of a catalyst, such as palladium on barium sulfate, to produce 2,4-dichloro-6-aminobenzenamine.
- The reaction of 2,4-dichloro-6-aminobenzeneamine with bromine to produce 5-bromo-2,4-dichloro-6-aminobenzeneamine.
- The hydrolysis of 5-bromo-2,4-dichloro-6-aminobenzeneamine with a strong acid, such as hydrochloric acid, to produce 5-bromo-6-chloropyrazine-2-amine.
Purification Techniques:
After the production of 5-BCP, the compound is typically purified using several techniques, including the following:
- Crystallization: The compound is dissolved in a suitable solvent and allowed to crystallize, separating the desired product from any impurities.
- Chromatography: The compound is passed through a column packed with a stationary phase, such as silica gel or alumina, and eluted with a suitable solvent.
The compound emerges from the column in a pure form, with impurities remaining in the column. - Recrystallization: The compound is dissolved in a suitable solvent and allowed to recrystallize, using a higher concentration of solvent or increasing the temperature of the solution to produce larger, purer crystals.
- Distillation: The compound is heated and the vapor is condensed, separating the desired product from any impurities that have a different boiling point.
Quality Control:
The final product is typically subjected to quality control tests to ensure that it meets the required specifications for purity, identity, and strength.
These tests may include the following:
- Spectroscopic analysis: The compound is analyzed using spectroscopic techniques, such as infrared spectroscopy or nuclear magnetic resonance spectroscopy, to confirm its identity and purity.
- Chromatography: The compound is passed through a column packed with a stationary phase, such as silica gel or alumina, and