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The Production Process of 4-Nitro-2,6-dimethyl phenylamino-5-chloropyrimidine (4-Nitro-Rhodamine 6G) in the Chemical Industry
4-Nitro-Rhodamine 6G, also known as 4-Nitro-2,6-dimethyl phenylamino-5-chloropyrimidine, is a commonly used dyestuff intermediate in the chemical industry.
It is widely used in the production of a variety of azo dyes, which are used in a range of applications including textile printing, plastics, and paper production.
The production process of 4-Nitro-Rhodamine 6G involves several key steps, which are outlined below.
Step 1: Preparation of 2,6-dimethylaniline
The first step in the production of 4-Nitro-Rhodamine 6G is the preparation of 2,6-dimethylaniline, which is a key intermediate in the production of azo dyes.
2,6-Dimethylaniline is prepared by a process known as the Williamson etherification reaction, which involves the reaction of phenylmagnesium bromide with acetone in the presence of a Lewis acid catalyst.
The reaction produces a mixture of the desired product and various byproducts, which need to be separated and purified.
Step 2: Chlorination of 2,6-dimethylaniline
The next step in the production of 4-Nitro-Rhodamine 6G is the chlorination of 2,6-dimethylaniline to produce 2,6-dimethyl-4-chloroaniline.
This is typically achieved by treating 2,6-dimethylaniline with chlorine gas in the presence of a Lewis acid catalyst, such as FeCl3 or AlCl3.
The reaction produces a mixture of the desired product and various byproducts, which need to be separated and purified.
Step 3: Nitration of 2,6-dimethyl-4-chloroaniline
The next step in the production of 4-Nitro-Rhodamine 6G is the nitration of 2,6-dimethyl-4-chloroaniline to produce 2,6-dimethyl-4-nitroaniline.
This is typically achieved by treating 2,6-dimethyl-4-chloroaniline with a mixture of nitrating agents such as fuming sulfuric acid and nitric acid.
The reaction produces a mixture of the desired product and various byproducts, which need to be separated and purified.
Step 4: Deprotection of 2,6-dimethyl-4-nitroaniline
The next step in the production of 4-Nitro-Rhodamine 6G is the deprotection of 2,6-dimethyl-4-nitroaniline to produce the final product.
This is typically achieved by treating 2,6-dimethyl-4-nitroaniline with a reducing agent, such as hydrazine or sodium borohydride.
The reducing agent reduces the nitro group in the molecule, converting it to an amino group, and producing the final product.
The production process of 4-Nitro-Rhodamine 6G is a complex multi-step process that requires careful control and monitoring of each step to ensure that the desired product is produced in the required purity and quality.
The process typically involves the use of a range of chemical reagents, solvents, and catalysts, and requires the use of specialized equipment and techniques to isolate and purify the intermediate products.
In conclusion, the production of 4-Nitro-Rhodamine 6