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3,6-Difluoro-2-pyridinecarbonitrile (DFPC) is a chemical compound that is commonly used as a building block in the production of various chemicals and pharmaceuticals.
The production process of DFPC involves several steps, which are carried out in a controlled environment to ensure the quality and purity of the final product.
In this article, we will take a detailed look at the production process of DFPC in the chemical industry.
Step 1: Preparation of Raw Materials
The production of DFPC begins with the preparation of raw materials.
The two key raw materials required are 2-pyridinecarboxylic acid (PCA) and ammonia (NH3).
PCA is obtained by heating 2-pyridinecarboxylic acid with a mineral acid, such as sulfuric acid, while NH3 is obtained by the Haber process, which involves the reaction of nitrogen (N2) and hydrogen (H2) under high pressure and temperature.
Step 2: Nitration of PCA
The next step in the production of DFPC is the nitration of PCA.
This involves the addition of nitrating acid, such as nitric acid (HNO3), to PCA in the presence of a solvent, such as water or acetonitrile.
The reaction results in the formation of 2-(2-nitro-1H-pyrazol-1-yl)-3,6-difluoropyridine (NFP), which is a colorless liquid with a fruity odor.
Step 3: Donation of Ammonia
In the third step of the production process, ammonia is donated to NFP.
This reaction is carried out in the presence of a strong base, such as sodium hydroxide (NaOH), and results in the formation of N-(2-nitro-1H-pyrazol-1-yl)-3,6-difluoropyridin-2-amine (DFP-NH2).
Step 4: Hydrolysis of DFP-NH2
The next step involves the hydrolysis of DFP-NH2, which involves the removal of NH2 group from DFP-NH2 using a strong acid, such as hydrochloric acid (HCl).
The resulting compound is N-(2-nitro-1H-pyrazol-1-yl)-3,6-difluoropyridine-2-carboxamide (DFP-COOH), which is a colorless solid with a faint odor.
Step 5: Decarboxylation of DFP-COOH
The final step in the production of DFPC is the decarboxylation of DFP-COOH.
This involves the removal of COOH group from DFP-COOH using a dehydrating agent, such as calcium oxide (CaO) or magnesium oxide (MgO).
The resulting compound is 3,6-difluoro-2-pyridinecarbonitrile (DFPC), which is a colorless liquid with a faint odor.
Quality Control
The production of DFPC involves several steps, each of which must be carried out with great precision to ensure the quality and purity of the final product.
Quality control is critical to the production process, and involves the testing of the raw materials, intermediate compounds, and final product for impurities and other parameters.
The final product must meet the required specifications for purity, stability, and other properties to ensure its suitability for use in various applications.
Conclusion
The production of 3,6-difluoro-2-pyridinecarbonitrile (DFPC) involves several steps, which are carried out in a controlled environment to ensure the quality and purity of the final product.
The production process involves the preparation of raw materials, nitration of PCA, donation of ammon