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The production process of 3,5-diamino-1H-pyrazole-4-carbonitrile, also known as pyrazine carboxylic acid, involves a series of chemical reactions that convert starting materials into the desired product.
This article will provide a detailed overview of the production process, including the reaction mechanisms, reaction conditions, and byproduct considerations.
Preparation of Starting Materials
The production of 3,5-diamino-1H-pyrazole-4-carbonitrile requires the use of several starting materials, including nitrobenzene, hydroxylamine, and a solvent such as water or methanol.
It is essential to ensure the quality and purity of the starting materials to ensure the overall efficiency of the production process.
Nitrobenzene is typically prepared by nitration of benzene using a mixture of nitric and sulfuric acids.
Hydroxylamine can be obtained by several methods, including the Hydrolysis of NH2OH.
CO2H or the Oxidation of NH2OH.
CO2H.
Reaction Mechanism
The production of 3,5-diamino-1H-pyrazole-4-carbonitrile involves several chemical reactions, including the Mannich reaction, which involves the condensation of nitrobenzene and hydroxylamine in the presence of a solvent such as water or methanol.
The reaction proceeds through several stages, including the formation of an aza-hydrazone intermediate, followed by reduction to the corresponding amine.
The amine is then converted to the desired product through a series of reactions, including the decarboxylation of the aza-hydrazone and the oxidation of the amine to the carboxylic acid.
The overall reaction mechanism is as follows:
Nitrobenzene + Hydroxylamine → Aza-hydrazone
Aza-hydrazone → Decarboxylation → Amine
Amine → Oxidation → Carboxylic acid
Reaction Conditions
The optimal reaction conditions for the production of 3,5-diamino-1H-pyrazole-4-carbonitrile depend on several factors, including the concentration of the reactants, the solvent used, and the reaction temperature.
The reaction can be performed at temperatures ranging from 50°C to 100°C, depending on the specific conditions.
The reaction can be carried out in the presence of a solvent such as water or methanol, which helps to facilitate the reaction and improve the reaction rate.
The concentration of the reactants and the solvent can also affect the reaction rate and product yield.
In general, higher concentrations of the reactants and solvent can lead to increased product yield.
Byproduct Considerations
The production of 3,5-diamino-1H-pyrazole-4-carbonitrile also generates byproducts, including ammonia and carbon dioxide.
These byproducts can be removed from the reaction mixture through several methods, including absorption with ice water or gaseous ammonia, or by using a scrubbing solution such as sodium hydroxide.
Conclusion
The production of 3,5-diamino-1H-pyrazole-4-carbonitrile involves several chemical reactions, including the Mannich reaction, decarboxylation, and oxidation.
The optimal reaction conditions include a concentration of reactants and solvent, and the reaction can be performed at temperatures ranging from 50°C to 100°C.
The reaction byproducts can be removed through several methods, including absorption or scrubbing.
The overall production process of 3,5-diamino-1H-pyrazole-4-carbonitrile is an essential step in the production of various industrial chemicals, pharmaceuticals, and agrochemicals.