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2-Piperazinecarboxylicacid,1,1-dimethylethylester, also known as 9CI, is a chemical compound that is widely used in various industries, including the pharmaceutical, agricultural, and personal care industries.
The production process of 9CI involves several stages, including synthesis, purification, and isolation.
In this article, we will take a closer look at the production process of 9CI and the challenges associated with its manufacture.
Synthesis of 9CI
The synthesis of 9CI involves the reaction of piperazine with acetic anhydride in the presence of an organic solvent, such as dimethylformamide.
The reaction is exothermic and requires careful monitoring to avoid overheating, which can result in the decomposition of the reactants.
The reaction mixture is then filtered to remove any solid impurities, and the filtrate is evaporated to remove the solvent.
The resulting residue is then purified by recrystallization, which involves dissolving the residue in a suitable solvent, such as ethanol, and allowing the solvent to slowly evaporate.
This process can be repeated several times to achieve a high-purity product.
Purification of 9CI
After synthesis and filtration, the 9CI product still contains impurities, such as water, organic solvents, and other contaminants.
These impurities can be removed through a variety of purification methods, such as distillation, recrystallization, and chromatography.
Distillation involves heating the 9CI product to remove the volatile impurities, such as water and organic solvents.
Recrystallization involves dissolving the 9CI product in a suitable solvent and allowing the solvent to slowly evaporate, resulting in the formation of pure crystals.
Chromatography involves passing the 9CI product through a column packed with a stationary phase, such as silica gel, which separates the impurities from the pure 9CI product.
Isolation of 9CI
After purification, the 9CI product is isolated from the reaction mixture by several methods.
One common method is to dissolve the purified 9CI product in a suitable solvent, such as ethanol or methanol, and then allow the solvent to slowly evaporate.
This results in the formation of pure crystals, which can be collected and dried to remove any residual solvent.
Another method involves the formation of a salt with a suitable acid, such as hydrochloric acid, which can then be filtered and dried to obtain the pure 9CI product.
Quality Control
The quality of the 9CI product is critical to its applications in various industries.
Therefore, it is important to conduct thorough quality control tests to ensure that the product meets the required specifications.
These tests include chemical tests, such as titration and spectroscopy, and physical tests, such as melting point and solubility.
The results of these tests are used to ensure that the 9CI product is pure and of the required quality.
Challenges in Production
The production of 9CI involves several challenges, including the control of reaction conditions, purification and isolation of the product, and quality control.
One of the biggest challenges is the control of the reaction conditions, as overheating can result in the decomposition of the reactants.
Another challenge is the purification and isolation of the product, which requires the use of specialized equipment and techniques.
Additionally, the production of 9CI requires a high level of accuracy and precision, which can be challenging in certain stages of the production process.
Conclusion
The production process of 2-Piperazinecarboxylicacid,1,1-dimethylethylester (9CI) is a complex process that requires accurate control of reaction conditions and purification and isolation of the product.
The quality of the 9CI product is critical to its applications in