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The production process of 11-bromo-1-undecanol involves several steps, each of which requires careful attention to detail and the use of specialized equipment and techniques.
In the chemical industry, the production of this compound is typically carried out in a industrial plant or laboratory setting.
The first step in the production process is the preparation of the starting materials, which includes the synthesis of the bromide and the aldehyde compounds.
These starting materials are then reacted in a reaction vessel under controlled conditions to produce the desired 11-bromo-1-undecanol.
The reaction vessel is typically made of stainless steel and is equipped with a stirring system, a temperature control system, and a means of adding the reactants and solvents.
The reaction is typically carried out under an inert gas atmosphere, such as nitrogen or argon, to prevent contamination of the reaction mixture.
After the reaction is complete, the mixture is typically filtered to remove any solid impurities, and the filtrate is then concentrated to increase the concentration of the desired product.
The resulting concentrate is then purified by precipitation with a polar solvent, such as ether or hexane.
The purified product is then dried and ground to a fine powder, which is then slurried in a solvent, such as acetone or hexane.
The slurry is then filtered to remove any insoluble impurities, and the filtrate is then concentrated to increase the concentration of the desired product.
The final step in the production process is the crystallization of the purified product.
This is typically carried out by dissolving the concentrate in a solvent, such as ethanol or methanol, and then allowing the solution to cool and precipitate the desired crystals.
The crystals are then collected by filtration and dried to produce the final product.
Overall, the production process of 11-bromo-1-undecanol is a complex and multi-step process that requires the use of specialized equipment and techniques.
However, with careful attention to detail and the use of appropriate methods and equipment, it is possible to produce high-quality 11-bromo-1-undecanol with consistent and reliable results.
It is worth noting that the production process of 11-bromo-1-undecanol may vary depending on the specific application and the desired product properties.
For instance, the choice of solvents, reaction conditions and purification methods may vary.
Additionally, the process may be subjected to quality control tests to ensure that the final product meets the desired specifications and is safe for use.