Paint enterprise killer: environmental protection coating solutions and coating integration

China Paint Network
News: Busy March in Guangdong three furniture exhibition and Beijing wood door exhibition after the curtain, as a year in March
coal enterprises
the most frequent action month, March, it can be said that in the exhibition intuitively understand the
coal
enterprises in this year's development. As a front-line reporter of
Coatings Network
, the author visited the exhibition large and small paint enterprises, found that the 2015 paint enterprises, the focus is only one,
water-based
!
As the busiest month for small editors, rarely in The Qingming holiday can sum up this year's exhibiting paint enterprises, in the exhibition, the major furniture paint manufacturers are the main push company's water-based coatings, but today small editor temporarily do not talk about water-based coatings, to talk about another focus, environmental protection coating solutions and coating integration.
Coating enterprise killer: environmental protection coating solutions and coating integration
environmental protection coating solutions
in this year's Guangdong Furniture Exhibition and Beijing Wood Gate Exhibition, Zhangchen paint launched a "green coating package solution", Exhibition
coating brand
Director Jiang Jian introduced this solution, "its core is to talk about water-based paint products alone, into a complete set of solutions." Unlike the industry's existing environmentally friendly coating solutions, the furniture eco-friendly coating "package" solution proposed by Zhanchen is based on its own strong advantages in water-based coatings,
uv coatings
and water-based UV composite coatings, proposed comprehensive solutions Strong and flexible to solve the single practical water or UV coating one-sided problem, water-based treatment of heterogeneity coating, UV to improve overall efficiency, water-based UV to achieve surface effect, a comprehensive solution to furniture customers from bottom to surface coating problems.
and the first brand of wood door paint Huilong paint, is the introduction of the "disruptor
UV paint
environmental protection coating solution, this solution is mainly for the transformation and upgrading of small and medium-sized door enterprises and the introduction of small and medium-sized door enterprises to avoid huge equipment investment and production line transformation costs, so that small and medium-sized door enterprises can enjoy energy-efficient UV coating with zero investment. Not only high production efficiency, but also can save more than 50% of the primer amount, with water-based finishes or UV paint, VOC and other harmful substances close to zero emissions, is taking into account the "cost, quality, efficiency, environmental protection" of the ideal coating solution.
as an advocate of green paint, Carrie carries an integrated coating scheme for water-based paint equipment and presents it as a model, enough for visitors to have a clear picture of how Carberry paint is put into use.
and has been the main push for healthy ecological beauty of gentleman orchid paint, brought the latest cutting-edge coating solutions, including: UV paint overall coating solutions, water-based paint automation coating program, energy-saving water character Liz coating, etc. , fully reflects the determination of gentleman orchid to promote the coating process.
wood door coating leader Hualong paint, this time the main push wood door series roller coating primer and PU paint, UV roller coating primer , UV roller coating color , UV roller coating paint UV, water-based UV repair color , UV electrostectrical spray primer , UV electrostectrical spray paint and other coating programs, in order to capture the heart of the door enterprise.
Yubei Coatings, which has been the main push for water-based coatings, brought an integrated coating solution of Burtink "oil" to "water" during the exhibition, as well as a water-based coating model.
China Resources coating in recent years, the main fashion coating, in the product application of the coating effect, the use of rich colors to the application of product coating to a new height.
, there is no doubt that in 2015, the major paint companies will be environmentally friendly coating solutions as the next business growth point.
furniture industry after nearly 30 years of development, the scale of output value rapidly expanded, has developed into the home building materials industry has the most potential for development of the industry. In the rapid development of the industry, facing many problems, resulting in furniture enterprises are generally small in size, low output value, can not form a unique development model in a highly competitive market.
labor-intensive industry, labor cost is one of the main components of the overall price of furniture industry. And furniture enterprises are currently facing the main problem is one is environmental protection, two is the labor costs of the two major problems!
furniture coating operation, is a very important process in the furniture process, from the furniture coating process, water-based coating and coating process adjustment, with environmental protection coating solutions instead of the traditional coating process, through "improve product quality, improve coating efficiency, reduce coating costs, reduce environmental pollution" four aspects, completely solve the pain of furniture enterprise development, to achieve environmental development, to achieve mechanical replacement manual labor.
Perhaps, it is for this reason, the major paint enterprises will be so spare no effort to promote environmental protection coating solutions, China as a traditional furniture country, furniture coating and furniture coating has been the theme of concern to the furniture industry. Through the coating upgrade into water-based paint, coating process adjustment - mechanical replacement, paint enterprises are hit the furniture enterprises "soft spot."
with the continuous development of water-based coatings, environmentally friendly coating solutions are becoming more and more mature. Take the wood door industry as an example, change the traditional PU primer process, use UV to make primer, through the equipment to complete the whole process of primer, the human body can hardly touch
paint
, greatly reducing the physical harm to construction personnel;
the adjustment of the primer process, not only to protect employees, in terms of efficiency, is dozens of times the traditional coating process. For example, the traditional PU bottom plus PU surface, it takes 48 hours to produce the finished product, while the UV bottom plus UV surface, with the help of UV
coating equipment
help, only 1-2 hours or less, can complete the production of finished furniture. Among them, UV roller coating only 8 to 10 minutes, UV coating 15 to 20 minutes, UV spraying 10 to 15 minutes, greatly improving the coating efficiency of furniture products. And UV coating once molding, greatly reducing the traditional PU coating drying occupied by a large area of transit space.
Again from the point of view of labor costs to analyze, a daily output value of 100 sets of wooden door enterprises, if the use of traditional PU bottom and PU surface process, coating link needs 30 people, and UV bottom and UV surface coating process, with the help of UV coating equipment, only 4-6 people. A UV coating line, based on eight hours per day, can achieve 1200-2500 square meters of production, about 2000 sets of doors, than the traditional PU coating process to improve the efficiency of 10 times, and greatly reduce the number of people.
In addition, more important is the enterprise to adjust the process, with machinery instead of manual labor, the cost of paint is 1/3-2/3 of the general paint, compared to traditional solvent-based coatings, UV paint coating costs reduced by more than 70%. Through the equipment, paint can be recycled, waste rate of 0. According to a 1.5 million UV equipment line to calculate, under the traditional coating process, labor costs per capita wage of 3000 yuan, coating link a year of labor costs close to a million. After using UV equipment, labor costs only need hundreds of thousands! Once invested, less than half a year will recover costs, and long-term benefits.
Traditional furniture production, products, processes and equipment are separate, by the furniture factory in accordance with experience integration, by experience and other restrictions, products and equipment is difficult to cooperate well,
painting enterprises
do not understand equipment, equipment enterprises do not understand paint, and finally injured is furniture enterprises.
Therefore, the emergence of environmentally friendly coating solutions, coating enterprises can be based on furniture products to determine environmental protection coating process, according to the process to determine equipment scheduling, according to equipment characteristics and process requirements to determine paint products, products, processes and equipment perfectly integrated.
environmentally friendly coating solutions, fundamentally solve all the needs of furniture enterprises.
Coating Integration
With the rapid development of China's economy, in the low-carbon, environmentally friendly economic development tide, the paint industry towards the direction of water-based development, a variety of innovative scientific research products continue to be introduced. However, the existence of many factors lead to paint and coating development pace is not consistent, coating technology and level is relatively lagging behind the development of coatings, which to a large extent restricts the development of the coating industry.
, coating integration came into being.
coating integration refers to the integration of coating products and coating lines. At present, despite the rapid development of the coating industry, however, the imbalance between the integration of coating and coating is gradually highlighted, mainly reflected in the relative lag in coating. Industry has a saying called "three-point paint seven-point construction", this sentence illustrates the importance of coating, coating only through the practical application of coating, in order to show its rich and colorful decorative performance, as well as anti-corrosion, anti-fouling, anti-mold and other protective properties. Coatings and coatings must work closely together and in one.
In the field of industrial coating, industrial coating integration has achieved rapid development, especially the successful application of automotive water-related coating, so that civil coating integration sees the way forward, and in environmental protection coating, water-related environmental coating only to a certain extent to solve the downstream manufacturers coating environmental protection problems, but not downstream manufacturers face the fundamental problem. The overall solution of environmental protection coating integration is the fundamental strategy to solve environmental problems for downstream furniture manufacturers, improve coating efficiency, reduce coating costs and reduce labor dependence.
However, the existence of many factors lead to paint and coating development pace is not consistent, coating technology and level is relatively lagging behind the development of coatings, which to a large extent restricts the development of the coating industry, these factors mainly have the following aspects:
First, paint manufacturers and downstream enterprises lack good communication and docking. In the past, paint production enterprises only unilaterally pay attention to the technical research and development of coating products to improve the performance of coating products, but ignored its practical application effect, coating technology of paint products is not understood, let alone professional research, while paint downstream enterprises only pay attention to the improvement of coating technology, and do not fully grasp the performance of coating products, resulting in coatings in the actual application can not be fully played.
, coating equipment and technology backward limit the application and development of coating products. Technology has always been the weakness of the development of China's paint industry, but also the development of the paint downstream industry is facing bottlenecks. Paint innovation products are constantly updated, but if manufacturers and users lack of communication, it will lead to the corresponding coating equipment and technology research and development lag, coupled with coating equipment replacement and research and development costs are relatively high, these will lead to coatings face "industry hot market cold" situation, hindering the development of both sides.
again, the skills of the coating practitioners are missing. Coating practitioners in the construction of their own success, when he is faced with a new thing and not sure, not sure of the insecurity will cause them psychological pressure, so they would rather choose the traditional construction methods, which caused the paint new products "construction difficult" problem, and ultimately restrict the development of the paint industry.
imbalance between coatings and coatings will not only limit the full performance of coating products, but also make it difficult for downstream enterprises to produce high-quality products, which is detrimental to the development of both sides. Facts have proved that the integration of coating and coating is the inevitable trend of upstream and downstream enterprises to become bigger and stronger.
Coating and coating integration can not only allow coating enterprises to strengthen the coating process, equipment awareness and understanding, but also to promote downstream enterprises on the paint performance of the understanding, so that coating personnel "people can do their best", paint products "things can make the best use of", to achieve the perfect combination of coating and coating.
In the development situation of rising raw material prices, logistics and cost increases, the integration of coating and coating helps to effectively control costs and achieve win-win results between the two sides: for coating enterprises, the integration of coating coatings helps paint manufacturers to find problems in a timely manner, improve production technology, timely research and development of products suitable for market demand, reduce research and development costs and promotional resistance; In addition, the integration of coating and coating helps enterprises to create characteristic, professional, personalized services to enhance the competitiveness of the market.
coating integration is a systematic project, which needs to be completed by upstream and downstream enterprises.
, coatings companies should "bundle" technology with applications. Paint production enterprises in the product development process should be based on practical application as a prerequisite, taking into account the downstream enterprises in material selection, construction, environment or equipment factors, product technology and practical applications tied, according to customer demand to develop research and development priorities.
, coating downstream enterprises need to have good technology and equipment to ensure. Coating equipment is an important factor affecting the integration of coating and coating, coating is a semi-finished product, only through coating can realize its full value. The integration of coating and coating is a long-term development process, and its promotion needs to be gradual. Therefore, at this stage, coating equipment does not need much improvement or less difficult to improve the enterprise should become the main promoter to achieve this goal, this part of the enterprise should ensure good technology and equipment on the basis of joint efforts with paint manufacturers, from point to surface, and gradually promote the development of coating and coating integration system.
, coatings and downstream enterprises need to work together to create a professional coating team. Paint enterprises need to have some understanding of the corresponding construction technology of products, in order to better train and guide coating personnel, and downstream enterprises must also build a professional, sophisticated construction team, paint knowledge training, to help coating personnel understand the basic properties of coatings, improve the basic skills of construction, so as to produce qualified, high-quality products.
the integration of coating and coating is the demand of market development, but also the coating enterprises in the market competition invincible powerful weapon, to promote the development of the entire coating industry is of great significance.
Summary: In the environmental protection has become the main character of today, paint enterprises from time to time, change from time to time, with water-based coating as a tool, environmental protection coating solutions as a killer, in the coating integration of the general trend, gradually in the adjustment of their transformation and upgrading, for the next stage of market competition, set a good foundation.
Extended Reading:
Beijing Wood Gate Exhibition: Diversified Coating Solutions Emerge