Automated production, a new experience brought by the coating machine

In the past half century, under the joint action of continuously rising labor costs and continuous improvement of automation technology, automation equipment has developed rapidly, promoting industrial upgrading and technological progress
in the pharmaceutical industry.

With the increase in labor costs, the improvement of production efficiency and product quality requirements, and the transformation of production methods from extensive to refined, the upgrading demand of the pharmaceutical industry will drive the rapid growth
of the automation equipment market.

In order to be able to quickly respond to the diversification of the market and provide products that meet customer needs, Canaan Technology relies on years of technical reserves and accumulation to launch a new generation of BGX series coating machines, which are the best products for these demand solutions, and have won the favor of
the market as soon as they are launched.

Automated production 1.
Automatic inlet and outlet of material The new BGX series coating machine is equipped with automatic inlet and outlet interface (the interface adopts quick loading joint): the feed can be lifted by the hoist to lift the hopper docking equipment inlet, so that the material reaches the inside of the equipment without contact, and when the coating is completed, the material can be transferred to the finger/fixed container in the form of reverse discharge, so that there is no residue inside the equipment, and the whole process of highly sealed material transfer can
be realized.

▲Automatic feeding schematic map, automatic discharge schematic diagram 2.
Automatic coating (1) One-click retrieval process formula The equipment is easy to start, and a large number of process formulas can be stored internally, and the required formula can be quickly retrieved according to different material batches and batches
.

(2) Spray gun automatic adjustment The spray gun automatic adjustment structure adopted by the BGX series coating machine automatically finds out the most /excellent spray point, which can accurately control the rotation angle of the spray gun and control the travel distance of the spray gun in real time, and its accuracy is millimeter-level
.

Compared with the traditional manual gun adjustment method, this structure can effectively solve the problem of inconsistent coating effect of different batches and different equivalents of tablets, so that the quality of each coating is stable and effectively controlled, and product consistency
is achieved.

▲ The most / excellent spray liquid point schematic diagram (3) slurry pressure automatic detection BGX series coating machine is equipped with spray gun slurry pressure automatic detection alarm function, using the design concept of single gun single detection, real-time tracking of slurry pressure: spray gun slurry pressure exceeds a certain value when the alarm and reverse peristaltic pump to make the slurry back to the slurry tank, customers do not have to observe the spray gun working conditions at all times, put an end to the accident of
the liquid pipe bursting due to the clogging of the spray gun, and scrapping the whole pot material.

▲Schematic diagram of single gun single detection (4) automatic control of process parameters Various process parameters in the coating process such as inlet air temperature and humidity, air volume, negative pressure, etc.
can realize PLC automatic adjustment control, proportional control valve and frequency conversion control make the control accuracy of each process parameter extremely high/ high, to meet the needs
of various lean production.

(5) Automatic sampling During the coating process, it is possible to observe the material wrapping situation at any time through automatic negative pressure closed sampling, adjust the process, so that in the whole process from the API to the finished product, the operator and the drug form a physical isolation
.

▲Sampling diagram (6) Automatic alarm BGX series coating machine is equipped with more than 100 sets of alarm programs and corresponding interlocking actions, once the abnormal situation of insufficient air pressure and excessive wind temperature will be alarmed at the first time, and corresponding associated actions will be made: such as production program stop, sizing program stop and other actions (also can be customized according to customer customization to achieve interlocking content), the most / to the greatest extent to ensure the safety of
the material production process.

3.
Automatic cleaning BGX series coating machine adopts automatic CIP cleaning design: spray ball layout full / azimuth coverage, cleaning connection pipe built into the inside of the equipment, no need to disassemble and assemble can be directly cleaned work, greatly reducing the labor cost of disassembly and installation of cleaning equipment, and equipped with multiple groups of cleaning formulas, can realize the whole process automation from washing to drying; Make sure to clean and leave no residue
.

▲Schematic diagram of riboflavin cleaning verification (before cleaning); Riboflavin cleaning verification schematic diagram (after cleaning) 4.
Automatic recording BGX series coating machine can automatically record the various index parameters of the whole product working cycle and provide visual multi-chart data analysis, which can perform process review analysis of the product after each coating, and can better explore and practice
the coating process parameters.

The equipment provides efficient electronic maintenance functions, provides efficient, accurate and professional maintenance guidance throughout the life cycle of the equipment, generates a delicate maintenance record for each maintenance, and automatically creates the information maintenance file
of the equipment.

All of the above functions are implemented through the Techpro M operating system, and its simple and clear system interface makes it easy for operators to get started
.

The required operating formula and powerful data analysis functions can be customized according to customer requirements, which can solve repetitive work and greatly improve work efficiency
.

Canaan Technology's BGX series coating machine through human-computer interaction, intelligent perception, decision-making and execution technology, greatly improve the degree of equipment automation, closer to customer needs, not only can reduce the number of operators and labor intensity of the coating process, but also effectively reduce the product defect rate, improve production capacity, give tablets more scientific and technological content
.