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    Home > Active Ingredient News > Drugs Articles > A brief analysis of the safety operation rules of the automatic ultrasonic bottle washing machine

    A brief analysis of the safety operation rules of the automatic ultrasonic bottle washing machine

    • Last Update: 2022-10-08
    • Source: Internet
    • Author: User
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    The automatic ultrasonic bottle washing machine is a vertical drum structure.
    It adopts the method of manipulator clamping the bottle and turning over and the nozzle for reciprocating tracking.
    Using the principle of ultrasonic cleaning and water and air alternate jet flushing, the containers are cleaned one by one, and the bottles are conveyed by mesh belts.
    , ultrasonic rough washing, screw conveying, cam lifting, manipulator turning bottles, washing and blowing (including secondary circulating water, one time filtering compressed air, one injection water, two times filtering compressed air, a total of six stations to clean and dry the bottle) , the whole process of bottle turning and bottle delivery
    .

    The entire cleaning process of the machine is automatically controlled, with high cleaning degree, low broken bottle rate, wide versatility, and balanced operation.
    Since the water and gas pipelines are not cross-contaminated, they meet the requirements of the GMP quality certification system
    .

     The automatic ultrasonic bottle washing machine is mainly suitable for the cleaning of moulded and regulated antibiotic glass bottles, ampoules and oral liquids in the pharmaceutical industry
    .

    The machine can be used alone or combined with mesh belt tunnel oven, wire drawing and sealing machine, filling and plugging machine and screw packing machine to form a fully automatic production line
    .

    The safety operation procedures of the automatic ultrasonic bottle washing machine are as follows: 1.
    Preparation (1) Check whether the electrical switch of the equipment, the indication of the instrument, and the transmission of the equipment are normal
    .

    (2) Check whether the pinwheel clutch is in the normal position, and adjust it if it is in the neutral position
    .

    (3) Turn on the power switch of the machine, turn on the speed control switch, the inverter operation panel screen will display the set frequency, then press the RUN key, the inverter will work, and the motor speed will gradually reach the set value
    .

    Stop pressing the STOP key
    .

       (4) Run the machine empty for 2 minutes first, check whether the equipment and mechanical transmission structure are normal, and whether the running sound is normal, and then start production
    .

       2.
    Open the water inlet valve first, fill the liquid storage tank with water, open the non-salt water valve, open the water for injection valve, the spraying is normal, turn on the water pump switch, fill the ultrasonic cleaning tank with water, adjust the water inlet to make the Keep a certain water level in the tank (it is strictly forbidden to open the ultrasonic wave below the water level), and open the air valve
    .

    When the water level in the tank reaches the specified water level, turn on the ultrasonic switch, and the ultrasonic cleaner enters the bottle washing state
    .

       (1) The operator puts the vial into the bottle tray, turns on the speed control switch, makes the speed 10~26Hz (100~400pcs/min 7ML), and presses the RUN key to start production
    .

       (2) When there is a stuck bottle, first press the STOP button to stop, check the stuck bottle, clean up the broken bottle in time, adjust the bottle wheel, and then start the production
    .

       (3) Dial the vial into the vial wheel and track on the bottle unscrambler turntable, and it is strictly forbidden to pour the vial into it
    .

       3.
    Note (1) To adjust the output, please set the required operating frequency according to the inverter manual
    .

       (2) If the ultrasonic does not work, please ask professional maintenance personnel to overhaul
    .

       (3) It is strictly forbidden to pour the bottle into the track
    .

       (4) After the production is over, the ultrasonic wave must be turned off first, and then the water is released
    .

       (5) It is strictly forbidden to turn on the ultrasonic wave below the water level
    .

     
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