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In the processing and manufacturing industries such as petrochemical, rubber, and pesticides, we often see a tank-type equipment.
This tank-type equipment is often called a reaction tank, also called an enzymatic hydrolysis reaction tank
.
The enzymatic hydrolysis reaction tank can be roughly divided into an enamel reaction tank and a glass-lined reaction tank according to the covering material used
.
It is not advisable to use only metal materials to make the reaction tank, because the chemical reactions carried out in the reaction tank are usually chemical reactions such as vulcanization, hydrogenation, polymerization, condensation, etc.
These chemical reactions can easily corrode the metal materials and cause the life of the reaction tank.
short
.
Equipment installation and debugging of the enzymatic hydrolysis reactor 1.
Check whether the equipment is seriously damaged or deformed during transportation, and check whether the fasteners of the equipment are loose
.
2.
The liquid mixing tank adopts the method of pre-embedding anchor bolts, and the equipment is installed horizontally on a firm basis
.
3.
Under the guidance of professionals, carry out the correct installation of equipment, electrical control devices and accessories, and check whether the pipeline is smooth, whether the installed instruments are correct, and whether there is any damage
.
Before starting the device, please check whether there are people or objects that affect the normal operation of the device inside and outside the device to avoid danger
.
4.
After the liquid mixing tank is installed, please do a test run for a few seconds first, and make sure that there is no electrical short-circuit or abnormal sound before you can carry out a short-term test run
.
5.
If the stainless steel mixing tank is equipped with a mechanical seal, an appropriate amount of 10# or sewing machine oil must be injected into the mechanical seal lubrication groove before the main engine is started, and cooling water must be introduced into the mechanical seal cooling cavity, so that the mechanical seal device can be well lubrication and cooling
.
The mechanical seal is not adjusted at the factory.
After installation, adjust the mechanical seal to the correct position according to the installation and operation instructions, so that it can operate normally (according to user needs)
.
6.
After the equipment is in normal operation, please check the bearing temperature, smoothness of operation, tightness, etc.
, and whether the instrument is normal.
After confirming that it is normal, it can be put into operation
.
The enzymatic hydrolysis reaction kettle is composed of a kettle body, a kettle cover, a jacket, a stirrer, a transmission device, a shaft sealing device, and a support
.
The stirring forms generally include anchor type, paddle type, turbine type, propulsion type or frame type, etc.
When the height-diameter ratio of the stirring device is large, multi-layer stirring blades can be used, and it can also be selected according to the user's requirements
.
A jacket is set outside the kettle wall, or a heat exchange surface is set inside the vessel, or heat exchange can be carried out through external circulation
.
The heating methods include electric heating, hot water heating, heat transfer oil circulating heating, far-infrared heating, outer (inner) coil heating, etc.
The cooling methods are jacket cooling, inner coil cooling in the kettle, and stirring blades
.
This tank-type equipment is often called a reaction tank, also called an enzymatic hydrolysis reaction tank
.
The enzymatic hydrolysis reaction tank can be roughly divided into an enamel reaction tank and a glass-lined reaction tank according to the covering material used
.
It is not advisable to use only metal materials to make the reaction tank, because the chemical reactions carried out in the reaction tank are usually chemical reactions such as vulcanization, hydrogenation, polymerization, condensation, etc.
These chemical reactions can easily corrode the metal materials and cause the life of the reaction tank.
short
.
Equipment installation and debugging of the enzymatic hydrolysis reactor 1.
Check whether the equipment is seriously damaged or deformed during transportation, and check whether the fasteners of the equipment are loose
.
2.
The liquid mixing tank adopts the method of pre-embedding anchor bolts, and the equipment is installed horizontally on a firm basis
.
3.
Under the guidance of professionals, carry out the correct installation of equipment, electrical control devices and accessories, and check whether the pipeline is smooth, whether the installed instruments are correct, and whether there is any damage
.
Before starting the device, please check whether there are people or objects that affect the normal operation of the device inside and outside the device to avoid danger
.
4.
After the liquid mixing tank is installed, please do a test run for a few seconds first, and make sure that there is no electrical short-circuit or abnormal sound before you can carry out a short-term test run
.
5.
If the stainless steel mixing tank is equipped with a mechanical seal, an appropriate amount of 10# or sewing machine oil must be injected into the mechanical seal lubrication groove before the main engine is started, and cooling water must be introduced into the mechanical seal cooling cavity, so that the mechanical seal device can be well lubrication and cooling
.
The mechanical seal is not adjusted at the factory.
After installation, adjust the mechanical seal to the correct position according to the installation and operation instructions, so that it can operate normally (according to user needs)
.
6.
After the equipment is in normal operation, please check the bearing temperature, smoothness of operation, tightness, etc.
, and whether the instrument is normal.
After confirming that it is normal, it can be put into operation
.
The enzymatic hydrolysis reaction kettle is composed of a kettle body, a kettle cover, a jacket, a stirrer, a transmission device, a shaft sealing device, and a support
.
The stirring forms generally include anchor type, paddle type, turbine type, propulsion type or frame type, etc.
When the height-diameter ratio of the stirring device is large, multi-layer stirring blades can be used, and it can also be selected according to the user's requirements
.
A jacket is set outside the kettle wall, or a heat exchange surface is set inside the vessel, or heat exchange can be carried out through external circulation
.
The heating methods include electric heating, hot water heating, heat transfer oil circulating heating, far-infrared heating, outer (inner) coil heating, etc.
The cooling methods are jacket cooling, inner coil cooling in the kettle, and stirring blades
.