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Replacing metal with 3D printed thermoplastic composites will allow manufacturers to create lighter cars and planes, reducing fuel consumption and carbon dioxide emissions
.
To that end, Solvay Ventures, Solvay’s venture capital fund, is investing in Zurich-based startup 9T Labs to bring the additive manufacturing of carbon fiber reinforced plastic (CFRP) parts to mass production
.
Currently, materials provided by 9T Labs include PA 12 and PEKK matrix resins with up to 60% carbon fiber (HexTow AS4 PAN-based fiber from Hexcel)
.
9T Labs' hybrid manufacturing technology enables complex, high-performance structural components to be produced in CFRP in thousands of units per year
.
The material is a cost-competitive metal replacement in demanding applications in many industries, including aerospace, automotive and healthcare
.
"9T Labs combines the flexibility and optimization potential of 3D printing with the mechanical properties of compression-molded parts, bringing the benefits of additive and conventional manufacturing to the world of advanced materials
.
" Thomas, Head of Technology Discovery and Risk at Solvay Canova said
.
This technology complements Solvay's expertise in the production of high-performance thermoplastic polymers and thermoplastic composite prepreg tapes, delivering the next big leap
.
As a leader in thermoplastic composites, Solvay also provides expertise in material solutions engineering to ensure the technology can be seamlessly integrated into 9T Labs customers' production lines
.
Martin Eichenhofer, co-founder and CEO of 9T Labs, added: “For the manufacture of small complex parts, metal still dominates because the manufacture of CFRP structural parts is not cost-competitive and, in many cases, the technical is not feasible either
.
Our technology combined with Solvay’s high-performance and recyclable materials will change that, making CFRP parts more sustainable, accessible and cost-competitive, especially in high volume production
.
In addition, Solvay Ventures has joined a consortium of high-quality investors, providing us with funding to rapidly scale our business
.
”