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Plastic flexible packaging forms such as stand-up bags, vest bags, and wrapping tapes are one of the most important packaging forms in food and beverage, daily chemical, industrial and other fields.
According to TechNavio, a well-known market consulting firm , is expected to reach a market size of 31.
69 billion US dollars
.
Although the market capacity is very considerable, however, the flexible packaging market demand changes frequently and there are more and more customization requirements.
In addition to increasingly stringent environmental supervision, most flexible packaging companies also face many production tasks and complex production process control for different orders.
The challenges of the variability of production tasks such as data collection, maintenance and retrieval workload
.
Maximize production line utilization
Maximize production line utilizationBrückner Servtec has introduced the new "Brückner ONE" digital solution for film production, which helps maximize film stretch line utilization and minimize maintenance and downtime costs
.
Brückner ONE provides advanced support handling systems for technical service requests related to electrical, mechanical and process support
.
The Brückner ONE spare parts function makes it possible to quickly and easily identify spare parts requests for film stretching lines.
The online spare parts list allows for quick identification of the required spare parts, including drawings, descriptions or material numbers, which can be added to the online shopping cart and sent to Brückner as an enquiry
.
Brückner ONE helps maximize film stretch line utilization
.
In addition to the above functions, this is also a communication tool
.
Customers can use the APP to communicate directly on mobile devices
.
Markus Gschwandtner, CEO of Brückner Technology Services, emphasized that Brückner ONE will only collect data with the permission of the customer, and the customer can decide the start and end of the data collection time, and the data will not be stored in any cloud, so that the Ensure data security
.
Markus Gschwandtner, CEO of Bruekner Servtec
.
Single point of monitoring
Single point of monitoringMaguire Products introduces an innovative blown film extrusion control system that can be embedded in new production lines with a single point of monitoring of all line components, or can be used in existing lines to increase production efficiency and reduce material costs
.
For a new blown film extrusion or co-extrusion line, there are three basic components at the heart of the Maguire®+ Syncro extrusion control system:
1) Maguire® WXB™ Weigh Extrusion Compounder, which integrates a Gain in Weight (GIW) weigh chamber and a Loss in Weight (LIW) mixing chamber;
2) Maguire 4088 controller for controlling the loading, mixing and metering of raw materials during extrusion;
3) Syncro® controller, which uses consumption data from the 4088 controller to control line speed and draw
.
Maguire + SYNCRO mixer and controller
.
Extrusion control modes offered by the Maguire + Syncro system include pounds or kilograms per hour; weight per extrusion length and product thickness in microns
.
The Maguire + Syncro system is a product of Maguire's partnership with the Italian company Syncro, which began in 2016, and Maguire's role is to invest in Syncro, which specializes in the control of various extrusion processes
.
In addition to extrusion control, Syncro has developed the Syntrol™ monitoring system for blown film manufacturers who wish to achieve a single point of control of their entire production line, which can display and synchronize multiple line controls through a single touchscreen
.
These controls include controls for extruder temperature and pressure, air ring, IBC, thickness gauge, cage and draw
.
"Advanced extrusion control systems improve accuracy and reliability, enabling blown film processors to maximize output while maintaining tight tolerances, or reduce material consumption by thinning," Maguire Deputy Sales and Marketing President Frank Kavanagh said
.
"The Maguire + Syncro system delivers this level of accuracy through Maguire's expertise in quantitative material control and Syncro's expertise in controlling extrusion lines
.
"
High Quality Film Extrusion
High Quality Film Extrusion Dr.
Holger Niemeier, Executive Vice President of Hosokawa Alpine, said: "Digitalization connects relevant production equipment around the world and realizes intelligent communication
.
The digital tools Hosokawa Alpine Isa and ExVis 5.
0 allow users to effectively monitor and analyze the data of machines in connected factories
.
"
Version 5.
0 of this digital tool transforms ExVis into a fully networked system that centrally manages the data of all system components, the program also offers numerous smart options for the machine's day-to-day work
.
Digital tools Hosokawa Alpine Isa and ExVis5.
0
.
Dr.
Holger Niemeier said: "The upgrade of the new version mainly enables a user-friendly interface operation and a better overview of process-relevant data
.
"
For Hosokawa Alpine Isa, it is the central digital platform for smart production
.
The application is used to combine, view and analyze process data from all system components involved in the manufacturing process
.
Dr.
Holger Niemeier, Executive Vice President of Hosokawa Alpine
.
"As a digital addition to our system portfolio, Isa has consistently increased production efficiency and production quality," he explained
.
