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Although it is the largest province in the chemical industry, Shandong's petrochemical products are still mainly low-end and bulk basic varieties, with a low degree of refinement, a short industrial chain and weak key links
.
To this end, the "Shandong High-end Chemical Industry 2022 Action Plan" proposes to carry out collaborative innovation in the industrial chain and empower the industry to change with technological breakthroughs
.
According to the reporter's understanding, Shandong has established more than 10 innovation and entrepreneurship communities such as new rubber materials and intelligent manufacturing, advanced fine chemicals, new polymer materials, high-performance plastics and additives, which has accelerated the aggregation of "government-industry-university-research-funding" elements.
It has accelerated the pace of innovation and is striving to become a strong chemical province
.
Guangrao County accounts for 25% of the country's tire output and has a complete rubber industry cluster
.
To develop rubber tire enterprises, it is the key to make up for technical shortcomings
.
To this end, the county focuses on building "4 centers + 2 platforms", gathering talent resources from 12 domestic and foreign universities including Swansea University, Shandong University, Wuhan University of Technology, etc.
, and exploring the establishment of a rubber industry talent science and technology project.
The technical needs in the rubber industry are uniformly published by the Collaborative Innovation Center
.
Lin Guangyi, director of the Guangrao Rubber Industry Research Institute of Qingdao University of Science and Technology, told reporters that Guangrao County, relying on the Guangrao Rubber Industry Research Institute of Qingdao University of Science and Technology, absorbed 62 rubber enterprises in the three districts and two counties of Dongying City, and established Dongying New Rubber Materials and Intelligent Manufacturing Innovation Entrepreneurial community
.
Up to now, the innovation community has achieved 12 achievements.
Among them, the newly developed domestic solution-polymerized styrene-butadiene rubber has broken the international monopoly, and the vegetable oil environmental protection rubber has the characteristics of no pollution and no peculiar smell, which can effectively reduce the exhaust emission of the rubber industry; After the power intelligent vulcanizer was put into use in Shandong Qilun Rubber and other companies, the daily output was increased by 8% compared with the traditional mechanical vulcanizer, and the product quality was improved
.
In addition, one person can operate 15 smart machines at the same time, and the efficient operation efficiency is undoubtedly a major breakthrough for the rubber tire industry
.
"In the next step, the innovation community will make every effort to build an interconnected and integrated industrial ecology, carry out research and development of common key technologies in the industry, strengthen the introduction and training of talents, build a high-level scientific research platform, and provide talents and technical support for the scientific and technological progress of the industry
.
" Lin Guangyi said
.
Binzhou Advanced Fine Chemicals Innovation and Entrepreneurship Community brings together 4 universities including Tsinghua University, Beijing University of Chemical Technology, Dalian University of Technology, Qingdao University of Science and Technology, as well as 8 enterprises including Shandong Dongbo Zhongju New Materials Co.
, Ltd.
and Shandong Huaju Polymer Materials Co.
, Ltd.
.
According to Yao Xinjun, general manager of Shandong Dongbo Zhongju New Materials Co.
, Ltd.
, the innovation and entrepreneurship community is not only conducive to solving the problems of the lack of close integration of production, education, research and application, the independent development of each link of product development, and the weak innovation support system at the macro level.
, and is also conducive to the formation of a systematic R&D team and infrastructure construction, a complete innovation chain structure and a perfect R&D layout, so that the innovation ability and funding investment of technological products can be solved as a whole
.
Through the transformation of scientific research achievements, the company has prioritized the construction of the world's first thousand-ton demonstration production line of bio-based itaconate rubber, which can effectively replace traditional synthetic rubber and reduce carbon footprint
.
"In the future, we will focus on technological innovation to drive intelligent manufacturing and the upgrading of the operating value chain, continue to increase investment in research and development, benchmark against multinational companies in the field of new materials, participate in the revision of industry technical standards, and continuously improve scientific research and research and development strength, and strive to become The world's leading synthetic rubber company
.
" Yao Xinjun said
.
The Shandong High-end Petrochemical Innovation and Entrepreneurship Community established in Dongying Port Economic Development Zone focuses on the layout of "Three Centers + One Base", including Chemical Technology Technology Research and Development Center, Chemical Safety Technology Research Center, Emergency Rescue Technology Research Center and Shandong Province Chemical Pilot Base
.
The innovation and entrepreneurship community closely combines the technical needs of enterprises in the region, and sorts out 33 key technical problems around the four leading chains of "aromatic hydrocarbons, ethylene, propylene, and carbon 4" to tackle key problems.
8 colleges and universities as the main undertaking units, gather strength to tackle tough problems
.
Five projects including Mingde Chemical's 4,4'-diaminodiphenyl ether green synthesis process project, Daming Fine Chemical's β-caiphenol project, Derrick's new material rubber accelerator NS project and rubber accelerator DM project are the innovation and entrepreneurship community.
Examples of collaborative projects
.
Among them, the green synthesis process project of 4,4'-diaminodiphenyl ether has passed the pilot test, the "three wastes" emissions have been reduced by more than 90%, the energy consumption has been reduced by more than 30%, and the purity of the new process products has reached more than 99.
5%.
Promote the pilot test landing
.
According to statistics, since the establishment of Shandong High-end Petrochemical Innovation and Entrepreneurship Community, a total of 275 patents have been authorized
.
The innovation consortium deploys the innovation chain around the industrial chain, and lays out the industrial chain around the innovation chain.
The achievement transformation projects that are being promoted and implemented cover the rubber, propylene industry chain, aromatics industry chain, ethylene industry chain, carbon four and other industries.
The project will promote the province's industrial chain to move towards the middle and high end
.