How to improve the stability of tablet filling machine?

Filling accuracy is very important for filling machines, and the amount of sugar coating, tablets and capsules per bottle is determined through continuous clinical trials, continuous practice and continuous data
.

In recent years, manufacturers of tablet filling machines have always measured the quality of the equipment in an accurate way and continuously improved the equipment standards
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On the other hand, accuracy also represents the "stability" of the equipment in long-term production practice, which is also the core criterion for evaluating the quality of the filling machine
.

In conclusion, the two metrics of a filling machine are accuracy and stability
.

So how to improve the stability of the tablet filling machine? First, this has to be determined by specific statistics
.

Digital brings more intuitive
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Second, numbers are not enough
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It is also necessary to continuously record the accuracy of detection numbers and perform statistical analysis on reasonable data sources
.

1.
The technician should preheat the machine according to the operation steps before starting the machine
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Or during the operation of the machine, the technicians should replenish the materials in the silo in time
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Otherwise, the separation state of the material on the vibrating plate will be affected
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These external factors will result in incorrect product counts
.

　　　　2.
The three-stage oscillating plate used in the tablet counting machine for the production of capsule tablets and pills is set to a completely different oscillation frequency
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Or when making tablets and capsules, because the materials contain dust, the accumulation of dust in the detection channel will block the infrared rays, making the counting circuit unable to work normally
.

　　　　3.
The quality of compressed air will affect the accuracy of counting
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Compressed air with high water content has a great influence on the sensitivity of the actuator cylinder
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Once the cylinder sensitivity is reduced, the counting accuracy cannot be guaranteed
.

　　　　4.
The accuracy of the filling machine is affected by the setting of the warehouse door, the setting of the oscillation frequency of the three-stage vibrating plate, the setting of the product length and parameters, the setting of the predicted value, and the set counting speed
.

　　　　5.
As the actuator of the tablet filling machine, its reaction speed directly affects the accuracy of counting
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The reasons for the reduced sensitivity of the cylinder are: moisture in the compressed air, non-cylinder grease, impurities entering the cylinder, cylinder leakage and leaking seals
.