Henkel Electronic Materials Improves Reliability, Safety and Cost-Effectivity of Electric Vehicle Chargers

In 2021 alone, the choice of electric vehicles (EVs) to be purchased by users has grown substantially, accounting for 26% of global new vehicle sales, according to industry analyst firm IDTechEx
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Electric vehicle sales are expected to continue their growth momentum and are estimated to account for 30% of global new vehicle sales by 2030, as environmental awareness and sustainability concepts continue to have an impact on consumer buying behavior
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Significant expansion of electric vehicle charging infrastructure is imperative if this positive trend towards lowering carbon emissions is to be sustained
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Whether it's a Tier 1 residential charger or an ultra-fast DC charger, materials used in EV chargers need to help maintain robust operating performance, component durability, while being able to withstand harsh conditions and improper operation, factors that are critical for EVs The production, cost-effectiveness and durability of the charger are all critical
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Talking about the need for consumer-friendly charging equipment, Justin Kolbe, Director of Market Strategy, Global Power & Industrial Automation, Henkel, said: "Charging needs to be as easy as filling up at a gas station
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While consumers value the benefits of electric vehicles, only Their enthusiasm will only last when electric vehicles are convenient and reliable for short or long trips
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So cost-effectively expanding the charging infrastructure with reliable systems is critical
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To this end, Henkel has developed a range of high-quality and reliable sealing, potting and thermal management solutions that provide the automation-friendly features required for volume production and installation, as well as the durability and safety required to enhance consumer confidence.
and reliability and other facility characteristics
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Henkel's EV charging material solutions include:

Thermally Conductive Interface Materials for Safe and Reliable Operation – Effective heat dissipation (whether 220 volts or 1000 volts of heat generated) ensures the safe and long-term performance of EV charging equipment
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Henkel's Bergquist® brand of phase change materials, GAP PAD thermal pads and Gap filler liquid interstitial thermal interface materials (TIMs) ensure stable operation of electric vehicle charger power modules and high-density components
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Gasket materials for protection against harmful contaminants - exposure to changing environments, moisture and dust has the potential to damage sensitive components and reduce their useful life
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Henkel sealants and Sonderhoff Foam-in-Place Formed Gasket (FIPFG) technology can provide customized mass-production solutions to protect internal systems from harmful contaminants
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Tightly protective material with a high-performance potting formulation - As the interface between the charging power source and the EV battery system, the reliability of the charging connector is critical
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The potential for repeated mating, rough handling, and vehicle rollover make connector protection solutions resistant to harsh conditions
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Henkel's cost-competitive, high-performance potting materials completely encapsulate cables and wires inside the charging connector, providing long-lasting durability and moisture protection for high-voltage components
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In conclusion, Henkel's customized and proven EV charging materials are well suited to the needs of system manufacturers and EV users
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Kolbe concluded: “With these automation-friendly solutions, manufacturing costs can be effectively reduced while creating reliable and durable devices that meet consumer expectations for electric vehicle charging equipment at all levels
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Henkel’s global presence, professional global Technical support team, coupled with a deep understanding of compliance requirements in each region, the quality materials we provide for electric vehicle chargers play an integral role in supporting reliable, low-cost, sustainable production and installation, including Help maintain the strong growth momentum of electric vehicles
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