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The structure of the turbo dust removal and crushing unit: the turbo crushing unit is composed of the crushing main engine (chassis, door, turbine, main shaft, screen), cyclone separator, pulley, motor, dust box and induced draft fan
.
Working principle: When the turbo pulverizer rotates, the motor drives the main shaft and the turbine to rotate at a high speed
.
The turbine and the grinding blocks on the screen ring form a crushing and grinding pair.
When the material enters the machine cavity from the feeding hopper, the material is tightly rubbed and strongly impacted on the inner side of the turbine blade in the rotating airflow of the turbine, and the blade Grind again in the gap between the grinding block
.
While crushing the material, the turbine sucks in a large amount of air, and these airflows play the role of cooling the machine, grinding the material and conveying the fine material
.
The fineness of material crushing depends on the nature of the material and the size of the screen, as well as the throughput of the material and air
.
The bearing parts of the turbo dust collector are equipped with a special labyrinth seal, which can prevent dust from entering the bearing cavity, thereby prolonging the service life of the bearing
.
The door is equipped with a silicone rubber sealing ring, and there is no dust leakage to pollute the operating environment
.
The control particle size can be determined by replacing the screen, and the material can be recycled without dust.
The machine is designed according to GMP standards
.
The whole machine is made of SUS304 stainless steel
.
The host adopts water cooling
.
There is no dust flying in the production process
.
Xulang Machinery's turbo dust-removing and pulverizing unit pulverizers include Shakron and pulse dust-removing series
.
Shakeron dust collector, also known as cyclone separator, is a kind of equipment for gas-solid separation and collection, widely used in food, medicine and other industrial production, especially suitable for the separation of materials with coarse dust particles and high dust concentration collection
.
Working principle The Shaclon collector uses the centrifugal force generated by the high-speed rotation of the gas-solid mixture to throw the dust particles towards the wall of the device
.
When the dust comes into contact with the wall, it loses the inertial force, and the momentum of the lower axial velocity near the wall device falls, enters the ash collection port, and enters the collection bag or container through the discharge valve
.
During the descending process, the air flow continuously flows into the middle part of the collector, forming a radial air flow in a centripetal direction, forming a rotating upward inner swirl flow, and entering the dust removal cabinet through the exhaust pipe at the upper end
.
The fine dust particles dispersed in this part will be captured by the filter bag built in the dust removal cabinet, and the purified gas will be discharged out of the dust removal cabinet under the action of the induced draft fan
.
Basic maintenance Always check the connection ports and pipes for air leakage, and tighten the connection clamps
.
If the pipeline is blocked, disassemble and clean it in time
.
In order not to affect the air permeability and dust removal effect of the dust bag during production, manual dust removal is required to ensure that the dust accumulation on the outer wall of the bag cannot be too thick
.
In the process of using the dust removal bag, it may cause hardening due to dust viscosity and other reasons, which will cause the resistance of the dust collector to increase and affect the dust removal effect
.
The cloth bag is a vulnerable part, and it needs to be checked regularly during use, and it should be replaced in time according to the degree of damage to the cloth bag
.
Pulse dedusting Pulse dedusting is to remove the dust attached to the filter bag by adding compressed air on the basis of Shakron dedusting.
According to the size of the equipment, there will be different groups of pulse valves, which are controlled by the pulse controller
.
Each time a group of pulse valves are opened, the dust on the part of the bag controlled by the high-pressure air flow is removed by blowing back from the inside to the outside, while the other bags are working normally, and the next group of pulse valves is opened after a period of time.
Repeat the cycle
.
.
Working principle: When the turbo pulverizer rotates, the motor drives the main shaft and the turbine to rotate at a high speed
.
The turbine and the grinding blocks on the screen ring form a crushing and grinding pair.
When the material enters the machine cavity from the feeding hopper, the material is tightly rubbed and strongly impacted on the inner side of the turbine blade in the rotating airflow of the turbine, and the blade Grind again in the gap between the grinding block
.
While crushing the material, the turbine sucks in a large amount of air, and these airflows play the role of cooling the machine, grinding the material and conveying the fine material
.
The fineness of material crushing depends on the nature of the material and the size of the screen, as well as the throughput of the material and air
.
The bearing parts of the turbo dust collector are equipped with a special labyrinth seal, which can prevent dust from entering the bearing cavity, thereby prolonging the service life of the bearing
.
The door is equipped with a silicone rubber sealing ring, and there is no dust leakage to pollute the operating environment
.
The control particle size can be determined by replacing the screen, and the material can be recycled without dust.
The machine is designed according to GMP standards
.
The whole machine is made of SUS304 stainless steel
.
The host adopts water cooling
.
There is no dust flying in the production process
.
Xulang Machinery's turbo dust-removing and pulverizing unit pulverizers include Shakron and pulse dust-removing series
.
Shakeron dust collector, also known as cyclone separator, is a kind of equipment for gas-solid separation and collection, widely used in food, medicine and other industrial production, especially suitable for the separation of materials with coarse dust particles and high dust concentration collection
.
Working principle The Shaclon collector uses the centrifugal force generated by the high-speed rotation of the gas-solid mixture to throw the dust particles towards the wall of the device
.
When the dust comes into contact with the wall, it loses the inertial force, and the momentum of the lower axial velocity near the wall device falls, enters the ash collection port, and enters the collection bag or container through the discharge valve
.
During the descending process, the air flow continuously flows into the middle part of the collector, forming a radial air flow in a centripetal direction, forming a rotating upward inner swirl flow, and entering the dust removal cabinet through the exhaust pipe at the upper end
.
The fine dust particles dispersed in this part will be captured by the filter bag built in the dust removal cabinet, and the purified gas will be discharged out of the dust removal cabinet under the action of the induced draft fan
.
Basic maintenance Always check the connection ports and pipes for air leakage, and tighten the connection clamps
.
If the pipeline is blocked, disassemble and clean it in time
.
In order not to affect the air permeability and dust removal effect of the dust bag during production, manual dust removal is required to ensure that the dust accumulation on the outer wall of the bag cannot be too thick
.
In the process of using the dust removal bag, it may cause hardening due to dust viscosity and other reasons, which will cause the resistance of the dust collector to increase and affect the dust removal effect
.
The cloth bag is a vulnerable part, and it needs to be checked regularly during use, and it should be replaced in time according to the degree of damage to the cloth bag
.
Pulse dedusting Pulse dedusting is to remove the dust attached to the filter bag by adding compressed air on the basis of Shakron dedusting.
According to the size of the equipment, there will be different groups of pulse valves, which are controlled by the pulse controller
.
Each time a group of pulse valves are opened, the dust on the part of the bag controlled by the high-pressure air flow is removed by blowing back from the inside to the outside, while the other bags are working normally, and the next group of pulse valves is opened after a period of time.
Repeat the cycle
.
