Building materials industry kiln lining thermal insulation material aluminum silicate ceramic fiber module has good thermal insulation effect

The ceramic fiber module is made by compressing and packing ceramic fiber blanket according to a certain ratio and density.

The ceramic fiber module is made by compressing and packing ceramic fiber blanket according to a certain ratio and density.

Ceramic fiber modules are divided into 1050 ordinary type, 1260 standard type, 1260 high purity type, 1400 high aluminum type, 1400 low zirconium type and 1430 zirconium-containing type according to the temperature .
The 24- hour operating temperature is 850 degrees, 950 degrees, 1050 degrees, 1150 degrees, 1200 degrees and 1260 degrees.

Ceramic fiber modules are divided into 1050 ordinary type, 1260 standard type, 1260 high purity type, 1400 high aluminum type, 1400 low zirconium type and 1430 zirconium-containing type according to the temperature .
The 24- hour operating temperature is 850 degrees, 950 degrees, 1050 degrees, 1150 degrees, 1200 degrees and 1260 degrees.

The ceramic fiber module has the following characteristics:

The ceramic fiber module has the following characteristics:

①Reduce firing cycle ②Improve production efficiency ③Low heat storage ④Reduce fuel cost ⑤Low installation cost ⑥Easy repair

①Reduce firing cycle ②Improve production efficiency ③Low heat storage ④Reduce fuel cost ⑤Low installation cost ⑥Easy repair

Typical applications of ceramic fiber modules:

Typical applications of ceramic fiber modules:

The lining of kilns in the petrochemical industry is adiabatic; the linings of the kilns in the metallurgical industry are insulated; the linings of kilns in the ceramics, glass and other building materials industries are insulated; the linings of heat treatment furnaces in the heat treatment industry are insulated; and the linings of other industrial kilns.

The lining of kilns in the petrochemical industry is adiabatic; the linings of the kilns in the metallurgical industry are insulated; the linings of kilns in the ceramics, glass and other building materials industries are insulated; the linings of heat treatment furnaces in the heat treatment industry are insulated; and the linings of other industrial kilns.

Ceramic fiber modules can be divided into the following types according to different molding methods: modules, including folded blocks, sliced ​​blocks, Palo blocks, and vacuum formed blocks.
Due to the different production methods and crystal orientation structure of polycrystalline mullite fiber, its fiber length is short and its flexibility is poor.
Unable to make large modules, resulting in the inability of large-scale application of polycrystalline fibers.
Nowadays, polycrystalline fibers are mostly used in castables or refractory brick furnace walls and the inner surface of the furnace roof.
The use of polycrystalline fibers can effectively reduce the temperature of the outer wall of the furnace and reduce the heat storage loss of the furnace wall.

Ceramic fiber modules can be divided into the following types according to different molding methods: modules, including folded blocks, sliced ​​blocks, Palo blocks, and vacuum formed blocks.
Due to the different production methods and crystal orientation structure of polycrystalline mullite fiber, its fiber length is short and its flexibility is poor.
Unable to make large modules, resulting in the inability of large-scale application of polycrystalline fibers.
Nowadays, polycrystalline fibers are mostly used in castables or refractory brick furnace walls and the inner surface of the furnace roof.
The use of polycrystalline fibers can effectively reduce the temperature of the outer wall of the furnace and reduce the heat storage loss of the furnace wall.

The anchors of the ceramic fiber module are not exposed to the hot surface of the fiber lining, and there is no need to use expensive heat-resistant alloys, ceramics and silicon nitride as anchors.

The anchors of the ceramic fiber module are not exposed to the hot surface of the fiber lining, and there is no need to use expensive heat-resistant alloys, ceramics and silicon nitride as anchors.

The ceramic fiber module lining is a lining structure in which the direction of heat flow is perpendicular to the fiber.
For this reason, the thermal conductivity of the fiber module lining is slightly higher than that of the traditional layered fiber lining, which should be considered in the design of the fiber lining structure

The ceramic fiber module lining is a lining structure in which the direction of heat flow is perpendicular to the fiber.
For this reason, the thermal conductivity of the fiber module lining is slightly higher than that of the traditional layered fiber lining, which should be considered in the design of the fiber lining structure

The use of ceramic fiber modules

The use of ceramic fiber modules

1 , cement and other building materials industry furnace lining insulation ;

1 , cement and other building materials industry furnace lining insulation ;

2 , petrochemical, metallurgical, ceramic, glass industry furnace lining insulation ;

2 , petrochemical, metallurgical, ceramic, glass industry furnace lining insulation ;

3 , the heat treatment furnace lining insulation ;

3 , the heat treatment furnace lining insulation ;

4 , non-ferrous metals industry lining insulation ;

4 , non-ferrous metals industry lining insulation ;

5.
High temperature reaction and heating equipment lining heat preservation and heat insulation

5.
High temperature reaction and heating equipment lining heat preservation and heat insulation

Shandong Jinshi——The advantages of a large ceramic fiber production base:

Shandong Jinshi——The advantages of a large ceramic fiber production base:

1.
Purchase materials: Shandong Jinshi selects high-quality raw materials with clean white color, long fiber, high purity, and few slag balls.

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Purchase materials: Shandong Jinshi selects high-quality raw materials with clean white color, long fiber, high purity, and few slag balls.

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		1050	1260		1400
		JSGW-189	JSGW-289	JSGW-389	JSGW-489	JSGW-589
(%)		950℃×24h≤-3	1000 ℃× 24h ≤ -3	1100 ℃× 24h ≤ -3	1200 ℃× 24h ≤ -3	1350 ℃× 24h ≤ -3
Theoretical heat conduction Coefficient   W/(m · k)	( Average 200 ℃ )	0. 050-0.
	( Average 400 ℃ )	0. 095-0. 120
	( Average 600 ℃ )	0. 160-0. 195
Slag ball content ( φ≥ 0. 212mm) (%)		≤ 20
Theoretical volume density (kg/m3)		200 ± 10 ; 220 ± 10
Common product specifications (mm)		300*300*250/300 or customized
package style		Carton or woven bag

Classification temperature

1050

1260

1400

Product Code

JSGW-189

JSGW-289

JSGW-389

JSGW-489

JSGW-589

Heating wire change (%)

950 ℃× 24h ≤ -3

1000 ℃× 24h ≤ -3

1100 ℃× 24h ≤ -3

1200 ℃× 24h ≤ -3

1350 ℃× 24h ≤ -3

Theoretical heat conduction

Coefficient
  W/(m · k)

( Average 200 ℃ )

0.

050-0.

( Average 400 ℃ )

0.
095-0.
120

( Average 600 ℃ )

0.
160-0.
195

Slag ball content ( φ≥ 0.
212mm) (%)

≤ 20

Theoretical volume density (kg/m3)

200 ± 10 ; 220 ± 10

Common product specifications (mm)

300*300*250/300 or customized

package style

Carton or woven bag

Classification temperature

1050

1260

1400

Classification temperature

Classification temperature

Classification temperature

1050

1050

1050

1260

1260

1260

1400

1400

1400

Product Code

JSGW-189

JSGW-289

JSGW-389

JSGW-489

JSGW-589

Product Code

Product Code

Product Code

JSGW-189

JSGW-189

JSGW-189

JSGW-289

JSGW-289

JSGW-289

JSGW-389

JSGW-389

JSGW-389

JSGW-489

JSGW-489

JSGW-489

JSGW-589

JSGW-589

JSGW-589

Heating wire change (%)

950 ℃× 24h ≤ -3

1000 ℃× 24h ≤ -3

1100 ℃× 24h ≤ -3

1200 ℃× 24h ≤ -3

1350 ℃× 24h ≤ -3

Heating wire change (%)

Heating wire change (%)

Heating wire change (%)

950 ℃× 24h ≤ -3

950 ℃× 24h ≤ -3

950 ℃× 24h ≤ -3

1000 ℃× 24h ≤ -3

1000 ℃× 24h ≤ -3

1000 ℃× 24h ≤ -3

1100 ℃× 24h ≤ -3

1100 ℃× 24h ≤ -3

1100 ℃× 24h ≤ -3

1200 ℃× 24h ≤ -3

1200 ℃× 24h ≤ -3

1200 ℃× 24h ≤ -3

1350 ℃× 24h ≤ -3

1350 ℃× 24h ≤ -3

1350 ℃× 24h ≤ -3

Theoretical heat conduction

Coefficient
  W/(m · k)

( Average 200 ℃ )

0.

050-0.

Theoretical heat conduction

Coefficient
  W/(m · k)

Theoretical heat conduction

Theoretical heat conduction

Coefficient
  W/(m · k)

Coefficient
  W/(m
· k)

( Average 200 ℃ )

( Average 200 ℃ )

( Average 200 ℃ )

0.

050-0.
060

0.

050-0.
060

0.

0.

( Average 400 ℃ )

( Average 400 ℃ )

( Average 400 ℃ )

0.

0.

0.

0.

( Average 600 ℃ )

( Average 600 ℃ )

( Average 600 ℃ )

0.

0.

0.
160-0.
195

Slag ball content ( φ≥ 0.
212mm) (%)

≤ 20

Slag ball content ( φ≥ 0.
212mm) (%)

Slag ball content ( φ≥ 0.
212mm) (%)

Slag ball content ( φ≥ 0.
212mm) (%)

≤ 20

≤ 20

≤ 20

Theoretical volume density (kg/m3)

200 ± 10 ; 220 ± 10

Theoretical volume density (kg/m3)

Theoretical volume density (kg/m3)

Theoretical volume density (kg/m3)

200 ± 10 ; 220 ± 10

200 ± 10 ; 220 ± 10

200 ± 10 ; 220 ± 10

Common product specifications (mm)

300*300*250/300 or customized

Common product specifications (mm)

Common product specifications (mm)

Common product specifications (mm)

300*300*250/300 or customized

300*300*250/300 or customized

300*300*250/300 or customized

package style

Carton or woven bag

package style

package style

package style

Carton or woven bag

Carton or woven bag

Carton or woven bag